A think-tank at Genemodem trying to reduce lead time of modem production from 2 years to 6 months Rick Silver, a business professor trying to achieve tenure Teaches Project Management to an EMBA class
Current problems at Genemodem Budget Overruns Time Overruns Greater dependence on vendors
Uncertainty as nature of beasts Project leader complaints Revolves around Uncertainty of: Unrealistic schedule Vendors are chosen according to cost and not reliability Availability of plant equipment, hence late recruitment Uncertainties in projects Mismanagement For every step of the project there is a Time-estimate
CONCEPTS IN THE BOOK Bell Curve Popular name for Normal Distribution (Gaussian Distribution) curve The higher the uncertainty the longer tail of distribution PERT Statistical tool used in project management Used to analyze and represent tasks involved in completing a project. Identifies Time needed to complete a task Minimum time to complete a project Critical Path Determines the maximum time for the completion of a project Any delay on CP will delay the completion of project Gantt Chart Project scheduling chart Involves decisions of the planner when to start each path Some choose late start where others chose early start
Theory of Constraints New management philosophy Introduction of research methods Broad spectrum of robust applications
Theory of Constraints 1. Identify the system constraints The constraints are physical e.g. bottlenecks The bottleneck can be overcome by adding more resources or by squeezing the maximum from the same 2. Exploit system constraints 3. Subordinate everything else to the above decisions 4. Elevate the systems constraints 5. Inertia: Re-evaluate process to determine new bottleneck Managers must control cost and protect throughput Must ensure that right products should reach right people Focus should be on local improvements in order to attain better results for the organizations Linking chains The organization comprises of a network of linked chains and their linkages are very important in order to complete the whole process of producing something If one link fails to perform the whole process is disrupted The most weakest link is more important.
Focus Pareto principle 80% benefits from solving 20% problems Pareto is only applicable where the variables are independent e.g. cost It is not applicable where variables are dependent like in throughput The goal of Critical Chain is to help projects finish on time, within budget, and without cutting scope. Main points: Cultural change in how to manage projects and evaluate team members Avoid multi-tasking while on the Critical Chain Protect against uncertainty by aggregating all safety time at the end of the project Concentrate on the constraint of the project: the Longest chain of dependent tasks or resources Student Syndrome Estimation including Hidden Safety
Student Syndrome
Buffers Project buffers Buffer before the completion date Feeding buffer Cushion between two tasks Resource buffer Buffers of resource to complete a task The Critical Chain Rick receives tenure The lead time is reduced to 6 months THANK YOU.