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CALIBRATION OF UT MACHINE

WITH V1 BLOCK
What is calibration?
Calibration is standardizing the equipment
with known standards
We have different stand blocks in which now,
we are using the IIW v1 block.

The equipment require are
Ultrasonic flaw detector
Probes
Normal probe
Angle probe
Cables
couplants
In calibration with v1 block we do,
Thickness measurement in steel and in
Perspex
Vertical linearity
horizontal linearity
Sensitivity
resolution


Setting the machine
Set the machine at
required velocities and
range.
zero
vel
delay
db
5920
Menu 1
range
100
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Initially we may get or
dont get the echos at
correct location.
If we dont get we
adjust the echos with
zero button
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Initially we may get or
dont get the echos at
correct location.
If we dont get we
adjust the echos with
zero button
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Initially we may get or
dont get the echos at
correct location.
If we dont get we
adjust the echos with
zero button
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Now place the probe
on the perspex
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Now place the probe
on the perspex
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Now place the probe
on the perspex
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
Now place the probe
on the perspex
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
25
Actually the
thickness is 23mm
but we are getting
the echo at 50mm
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
25
This is happening for
the difference in the
velocities of perspex if
we set the velocity to
2730 we get the echo
on the exact location
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
25
This is happening for
the difference in the
velocities of perspex if
we set the velocity to
2730 we get the echo
on the exact location
zero
vel
delay
db
2730
Menu 1
range
100
25
50 75
100
25
Now we will see the
vertical linearity
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
Db=20log80/40=6.02
Ie, by reducing the db by
6db the echo height
should come to 40%
The tolerance is +_ 5%
i.e,36 to 44 is ok
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56

zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Reduce the db by
6db
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Reduce the db by
6db
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
50
40
Vertical linearity is
ok
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
50
40
Again increase by
6db
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
50
40

zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Now we see the
horizontal linearity

zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the first back wall
echo to the zero position
and see whether the
second back wall echo is
coming exactly on the
first position
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Move the echos with
zero button
The tolerance is +_1%
i.e, 24 to 26
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
By keeping the gate
also we can cross
check
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Go to menu 2
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
Go to menu 2
Set gate to p logic
By operating the start
button u can move the
gate horizontally
Gate
P logic
end
level
db
10
Menu 2
start
0
25
50 75
100
56
80
40
By operating the end
button we can
increase the size of
the gate
Gate
P logic
end
level
db
10
Menu 2
start
0
25
50 75
100
56
80
40
By operating the
level we can move
the gate vertically
Gate
P logic
end
level
db
10
Menu 2
start
0
25
50 75
100
56
80
40
By operating the
start button place
the gate on the 1
st

echo
Gate
P logic
end
level
db
10
Menu 2
start
0
25
50 75
100
56
80
40
By operating the
start button place
the gate on the 1
st

echo
Gate
P logic
end
level
db
10
Menu 2
start
10
25
50 75
100
56
80
40
By operating the
start button place
the gate on the 1
st

echo
Gate
P logic
end
level
db
10
Menu 2
start
20
25
50 75
100
56
80
40
By operating the
start button place
the gate on the 1
st

echo
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
By operating the
start button place
the gate on the 1
st

echo
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
Horizontal linearity is
ok
Now get back the
echoes to initial
position by operating
the zero button.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
.
Gate
P logic
end
level
db
10
Menu 2
start
30
25
50 75
100
56
80
40
D=25 Sp=25 SD=00
Now we will check
the sensitivity.
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
15
Sensitivity=/2

/2=1
=2
F=v/
f=5920000/2=2960000=2.96MHz
1mm
If my selected frequency iis higher than
3 MHz, then only I can find this hole
zero
vel
delay
db
5920
Menu 1
range
100
25
50 75
100
56
80
15
1mm
RESOLUTION
Resolution is finding the closely located
defects.
So, we three dimensions at 91,85 &100
So, we are getting three echoes at restective
locations

100 91
85
THANKYOU

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