Stork Thermeq B.V.

Presentation
Stork
Thermeq BV
Start
Spray-type
Deaerator
Stork Thermeq B.V.














Presentation


Stork

Spray-type

Deaerator
Stork Thermeq B.V.

Application Construction General
Deaerating process steps (1)
Principle
Venting
Performance
Step Item
1 Spray-device
2 Steam
Charging
Device (SCD)
3 Vessel
Function
100% heating up
Partial deaeration
Cooling steam to saturation
temperature
Steam distribution
Feedwater storage (no heating up)
Relief of non-condensable gases
Finalization of deaeration

Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

sprayer
steam
vessel
Deaerating process steps (2)
Principle
Venting
Performance
Comparison
Retrofit
- Operation
Application Construction General
- Lay-out
Conclusion
Stork Thermeq B.V.

Required temperature difference
for O
2
< 10 ppb
0
5
10
15
20
25
30
35
0 2 4 6 8 10
O
2
-content at inlet (mg/l)
T
e
m
p
e
r
a
t
u
r
e

d
i
f
f
e
r
e
n
c
e

(

C
)
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Operation
- Lay-out
Conclusion
Stork Thermeq B.V.

Typical vent-flow range
upto 1200 T/H and high O2 at inlet
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10
Operating pressure (bara)
V
e
n
t
f
l
o
w

p
e
r

s
p
r
a
y
e
r

(
k
g
/
h
)
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Operation
- Lay-out
Conclusion
Stork Thermeq B.V.

Comparison; layout
Typical layout
Cascade or Spray/tray-type
Deaerators
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

Comparison; layout
Stork Spray-type
No vent condenser
One vessel:
1 top platform
min. insulation
min. piping
easy erection
low total height
earthquake optimal
Cascade Spray/tray-type
Vent condenser or high losses
Storage vessel + top tank:
more platforms
extended insulation
balance lines, more length
erection both tanks and piping
extra total height top tank
forces top tank to storage
vessel critical for earthquake-design
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

Comparison; layout
Stork Spray-type Cascade Spray/tray-type
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

Comparison; operation
Stork Spray-type
heating-up with
standard steamrake
operating range > 1:30
no pressure difference
in steam area
Cascade Spray/tray-type
additional heating
storage tank required
operating range max. 1:4
pressure difference
storage vessel and top tank
at high loads
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

Comparison; operation
Stork Spray-type
water saturated with
rising pressure; easy
control
simple pressure
control
rate pressure decrease
limited by NPSH
feedwater pump
Cascade Spray/tray-type
water subcooled with rising
pressure; sensitive control

pressure control + feedforward

rate pressure decrease is a
critical item in design top
tank
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Lay-out
- Operation
Conclusion
Stork Thermeq B.V.

Retrofit spray-tray to Stork design
Stork Spray-type
Deaerator after retrofit
Cascade-type Deaerator
before retrofit
Application Construction General
Principle
Venting
Performance
Comparison
Retrofit
- Operation
- Lay-out
Conclusion
Stork Thermeq B.V.

Media
Media
Conventional
HRSG
Ranges
Vacuum
Flow to be deaerated

Heat supply to deaerator
condensate / feedwater
make-up / demin. water
superheated steam
saturated steam
wet steam (.. 90 %)
steam/water mixture (.. 1% steam)
hot water (flashing in internals)

Application Construction General Conclusion
Stork Thermeq B.V.

Ranges
Pressure 0.2 1.0 bara
Vacuum to 1.3 bara
1.2 20 bara
Overpressure
Capacity 2 120 T/H
Type DN150; spring
7 450 T/H
Type DN250; spring
60 660 T/H
Type 600; disc
120 1320 T/H
Type 1200; disc
600 6000 T/H
5x type 1200; disc
Diameter 1.6 5.0 m
Normal range
Length
Limits of
workshop
Site assembly
possible
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Stork
From CR
Bypass
operation
Condensate
To HP- heaters
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Deaerator LP-drum
Condensate /
make-up water
To drum
HRSG
Economizer
Heat source: Water /
steam mixture

LP- Steam
Natural / forced
circulation
Evaporator
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Deaeration by ECO-water
LP- Steam = 0
Condensate /
make-up water
To drum
HRSG
Economizer
Heat source: Hot Eco-water
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Vacuum operation with gas
Condensate /
make-up water
To drum
HRSG
LP- Steam = 0
60 C
Gas fired
Economizer
Heat source: Steam /
Hot Eco-water
Vacuum
venting
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Overpressure with oil
Condensate /
make-up water
To drum
HRSG
LP- Steam supply
135 C
Oil fired
Economizer
Heat source: Steam /
Hot Eco-water
Application Construction General
Media
Conventional
HRSG
Ranges
Vacuum
Conclusion
Stork Thermeq B.V.

Material selection
Material
Sprayers
Internals
PWHT
Vessel

Steam
charging
device

Flow baffles

Spray baffle

Sprayer
Carbon steel

Carbon steel (principal)
Stainless steel
(erosion, high water content)
Carbon steel
Carbon steel
Stainless steel
Application Construction General Conclusion
Stork Thermeq B.V.

Post Weld Heat Treatment
Quality
Saving on maintenance costs

Code requirement
Dependent on wallthickness

Optimal measure against
cracking based on worldwide
experience

NACE, VGB, S42
Client requirement


Obligation

Stork advice

Relevant standards
Application Construction General
Materials
Sprayers
Internals
PWHT
Conclusion
Stork Thermeq B.V.

Disc type Spring type
Application Construction General
Materials
Sprayers
Internals
PWHT
Conclusion
Stork Thermeq B.V.

Disc type Spring type (new)
Application Construction General
Materials
Sprayers
Internals
PWHT
Conclusion
Stork Thermeq B.V.

Large
baffle
Small
baffle
Vortex
beaker
Spray
baffle
Standard design:
Y-type steamrake



Alternative &
combination
A / H type
Application Construction General
Materials
Sprayers
Internals
PWHT
Stork deaerator
Conclusion
Stork Thermeq B.V.














Stork spray-type Deaerators
Attractive prices

Flexible design, minimum height

Minimize the maintenance budget

Satisfaction on your decision for years and years
Investing in deaerators you want
Stork Thermeq B.V.














End of Presentation
Stork
Thermeq BV
End