slag as fine aggregates Presented by Madeira Branco Leandro Yamaguchi University 1 Government through to Minister of environment prohibited extend exploration of sea sand in Seto inland sea 2 Research background Environmental problem due to issue of discharge industrial waste material Use stainless slag as an alternative fine aggregate Study of RC beams containing stainless slag as fine aggregate 3 Description RC beams material Table 1. Description of concrete material Material Density (g/cm 3 ) Water absorption (%) FM
G max (mm) Stainless slag (NSS) 3.08 1.53 2.95 Sea sand (S) 2.57 1.62 2.85 Ordinary Cement (C) 3.15 - Crushed gravel (G) 2.70 1.00 20 Water (W) 1.00 AE (Frolich SV) 1 % of total Cement Table 2. Description of reinforcement Type Elastic Modulus Yielding strength Area (mm 2 ) Remark (kN/mm 2 ) (N/mm 2 ) 6 120 388 63.67 stirrup D 16 200 350 397.2 tendon 4 RC description and testing method P/2 P/2 5 Description mix proportion Table 3. Mix proportion of concrete
Type
W/ C Material (kg/m 3 ) Slump Design (cm) Slump Measu red (cm) Air content Design (%) Air content Measure d (%)
W
C
NSS
S
G
AE Slag 0 % 28 days 50 170 340 0 696 1097 3.40 122 12 4.51.5 3.5 Slag 60 % 28 days 50 170 340 500 278 1097 3.40 10.5 3.8 Slag 0 % 91 days 50 170 340 0 696 1097 3.40 10 3.5 Slag 60 % 91 days 50 170 340 500 278 1097 3.40 10 3.5 Progress of curing, testing and result 6 Table 4. Mechanical property of plain concrete Slag (%) 28 days 91 days f c (N/mm 2 ) F t (N/mm 2 ) E (kN/mm 2 ) f c (N/mm 2 ) F t (N/mm 2 ) E (kN/mm 2 ) 0 32.3 2.70 37 45.4 3.17 40 60 34.3 2.56 40 46.3 3.72 41 7 Result of concrete and RC beams strength Table 5. Ultimate strength of RC beams Slag Calculation Experiment Note 28 day 91 days 28 day 91 days Mu (kN.m) Vc (kN) Vu (kN) Mu (kN.m) Vc (kN) Vu (kN) P max (kN) Mu (kN.m) SF (kN) Pmax (kN) Mu (kN.m) SF (kN) 0% 20.11 32.61 20.81 36.56 79.38 19.85 39.69 86.06 21.81 43.03 Without Stirrup 53.36 57.31 79.97 19.99 39.98 82.78 20.70 41.39 With Stirrups 60% 20.26 33.28 20.84 36.78 86.24 21.56 42.88 - - - Without Stirrup 54.03 57.53 87.51 21.88 43.76 88.28 22.07 44.14 With Stirrups 8 Crack Pattern at ultimate load Slag (%)
W/ C stirru ps
28 days
91 days
0
50
No
0
50
Yes
60
50
No
60
50
Yes 0 20 40 60 80 100 0 2 4 6 8 10 L o a d
( k N )
Deflection (mm) 28 days 0 % slag 28 days 60 % slag 91 days 0 % slag 91 days 60 % slag 0 20 40 60 80 100 0 2 4 6 8 10 L o a d
( k N )
Deflection (mm) 28 days 0% slag 28 days 60 % Slag 91 day 0 % slag 0 5 10 15 20 25 30 0 2000 4000 6000 8000 M / b d f c x 1 0 - 3
Strain (x10^-6) 0 % slag 28 days 60 % slag 28 days 0 % slag 91 days 60 % slag 91 days 0 5 10 15 20 25 30 0 2000 4000 6000 8000 M / b d f c x 1 0 - 3
Strain (x10^-6) 0 % slag 28 day 60 % slag 28 days 0 % slag 91 days Result of RC beams With stirrups 9 Without stirrups Without stirrups With stirrups 0 10 20 30 40 50 60 70 80 90 100 0 0.1 0.2 0.3 0.4 L o a d
( k N )
Crack width (mm) 0 % slag 28 days 60 % slag 28 days 0 % slag 91 days 60 % slag 91 days 0 10 20 30 40 50 60 70 80 90 100 0 0.1 0.2 0.3 0.4 L o a d
( k N )
Crack width (mm) 0 % slag 28 days 60 % slag 28 days 0 % slag 91 days Result Cont...... With stirrups 10 Without stirrups Ultimate strength of each RC beam using stainless slag shows slightly larger than those without stainless slag at age 28 and 91 days. RC beams using stainless slag have slightly large level of ductility compared to those without using stainless slag at ultimate load. Crack pattern of RC beam containing stainless slag is similar to normal RC beams Stainless slag can be used as fine aggregate in the concrete structure 11 Conclusion 12 Thank you very much for your attention