HP-S5053 Training Manual

Feb. 2006
 Agenda

I. Background of PDP TV
II. Basic of Cadillac
a) Introduction of Cadillac
b) General Specification
c) Some Functions of Cadillac
III. Board description
IV. Disassembly
V. Trouble Shooting
a) SMPS
b) Analog Part
c) Sound
d) Panel
e) W/B Adjust
VI. Source Program Download & Generals
Ⅰ. Background of PDP TV

Objectives
To understand PDP TV

I. PDP TV advantage

II. Basic theory of PDP TV

III. Basic block of PDP TV

IV. Basic block of main PBA

V. What is scaler?

VI. Another components

VII. TV signal types

VIII. TV connector types

Ⅰ. Background of PDP TV

PDP TV Advantage
1) Large Screen Size
‣ Screens up to 102”

2) Natural Color by Self-luminous TYPE

3) Can be viewed with high ambient lighting

4) High Viewing angle

‣ Over 160˚

5) High Resolution (HD)

6) Super-thin

7) Not affected by magnetic fields

8) High Contrast
‣ 1,200cd/m2
Ⅰ. Background of PDP TV

Basic Theory of PDP TV

Front Glass
Dielectric
Layer

X, Y Electrode
MgO Layer
PDP TV Barrier
Rib
IONs Electrons
Rear Glass
++++ - - - -
Phosphor Address Electrode

Discharge Structure of PDP

Discharge in the PDP cell

Ⅰ. Background of PDP TV

Basic Block of PDP TV

Developement Part

PDP Panel
Digital
A/D Converter Signal
Graphic Signal Processor
(IMAGE SCALER)
Analog/
Digital SMPS
Signal Audio

◆ Analog → RF/VIDEO/S_VIDEO/PC ....

◆ Digtal → HDMI/DVI
Ⅰ. Background of PDP TV

Block Diagram of Cadillac

Porsche Option
Ⅰ. Background of PDP TV

Basic Block of Power PBA

Ⅰ. Background of PDP TV

What is scaler ?
- CRT can do resolution conversion
but LCD and PDP do not conversion
- Accepting input images from multiple sources and displaying
them on any flat panel display
- Scaler is most important IC in flat panel display
Ⅰ. Background of PDP TV

Another components
1) Video Decoder
‣ For Multistandard color decoding : NTSC, PAL, SECAM, S-VHS, MPEG Decoder

2) Sound Processor
‣ Sound Processors covers the sound processing of all TV standards
‣ Balance, bass, treble, loudness, volume Control
‣ Process Nicam, FM Stereo, FM Mono

3) Power IC ( Small Power IC)

‣ Regulator

4) Etc.
‣ Switch, ADC, MPEG Decoder, Sound AMP(Analog and Digital)…
Ⅰ. Background of PDP TV

TV signal types
1. RF(Radio Frequency)
- 50~900Mz Frequency Domain
- Composite signal+sound signal
2. CVBS(Usually AV)
- Composite video and sound signal
3. Super VHS
- Separate Y and C from composite signal
4. RGB
- Usually use PC, 15pin D-sub
5. Analog Component (Y,Pb,Pr)
- Usually Component
6. Digital Component(Y,Cb,Cr)
7. DVI(Digital Visual Interface)
- Standard from DDWG(Digital Display Working Group)
- TMDS(Transition Minimized Differential Signaling Signal)
 TV signal connector types

HDMI
Composite
PC(D-sub)

S-Video

Component
Ⅱ. Basic of Cadillac
’06
’06 New
New PDP
PDP TV
TV :: Cadillac
Cadillac
50” HD(1024 X 768)

5th Generation PDP Panel

7,000:1 Contrast Ratio

1,200 cd/ ㎡ Brightness

DVI Digital Interface

Anti Burn-in Program

LNA

PC input
Ⅱ. Basic of Cadillac
Cadillac
Cadillac Specification
Specification
Inch 50”

Model Name HP-S5053

Input Power AC 120V (60Hz)

Power consumption (Operating) 360 W

Tuner 　 Half Tuner 1 Tuner

Display Display Type Wide (16:9) PDP

　 Panel Type SDI 50” HD Single Scan V5.1 Module

Display
　 1024(H) x 768(V)
Resolution(pixel)

　 Luminance 1200 Cd/m2

　 Contrast Ratio 7000:1

Ⅱ. Basic of Cadillac
Cadillac
Cadillac Specification
Specification
Picture Scan system Progressive (60Hz)

　 Color system NTSC/ATSC VHF, UHF

　 Digital Comb Filter 3D Comb Filter

　 Color Temperature Select Normal-Warm1-Warm2-Cool1-Cool2

　 Noise Reduction Digital Noise Reduction (DNR)

　 Picture Mode ( 4MODE) Custom, Standard, Dynamic,Movie

　 Color Tone ( 5 MODE) Cool2,Cool1,Normal,Warm1,Warm2

Sound Output(Watt) 10 W * 2 (RMS)

　 Stereo MTS

　 Auto Volume Level Yes

Surround (Tru-SurroundX
　 Yes
T)

　 Sound Mode Standard, Music, Movie, Speech, Custom

　 Bass/Treble/Balance 5 CH Graphical EQ (OSD)

Ⅱ. Basic of Cadillac
Cadillac
Cadillac Specification
Specification
Speaker Output 10W + 10W
　 Impedance (Ohm) 8 ohm
Feature DNIe Yes
　 Dynamic Contrast Yes
　 Brightness Sensor Yes

My Color Control Yes (6 Color:Red,Green,Blue,Blond,Pink,White)

　 HDMI / HDCP Yes (DVI compatible)

　 Sleep Timer Yes
　 On time Channel / Vol Yes
　 Still Picture Yes
　 Auto Channel Search Yes
　 Anynet No
　 Auto Tuning Sort Yes
　 Screen Mode 16:9/Zoom1/Zoom2/4:3
　 Clock Display Yes
　 On/Off Timer Yes
　 Auto Stereo Yes
　 Auto Power Off Yes
　 Graphic OSD Smart user Interface Grade3
Ⅱ. Basic of Cadillac
Cadillac
Cadillac Specification
Specification
PIP Swap Yes

　 Sound Swap Yes

　 Size change Only Large

　 Position Yes

　 Auto Adjustment Yes

　 H/V Size, Position Yes

Brightness/Contrast
　 Yes
Adjustment

　 Phase Control Yes

OSD Languages 24 Languages

Ⅱ. Basic of Cadillac
Cadillac
Cadillac Specification
Specification
Input Component 2EA

　 R/F 2EA

　 S-Video 2EA

　 Video_IN (Composite) 2EA

　 DVI 1EA

　 PC D-sub 1EA

　 Audio Input L/R*3 (DVI/Video & S-Video/Component)

Digital Audio output (Optical) Yes

Output Digital Audio output (Coaxial) Yes

Sound out (Monitor out) No

Mechanical Swivel No

　 Color Black
Ⅱ. Basic of STRAUSS
Cadillac
Cadillac Specification
Specification

Remote TM87B

Batteries, AAA type 2EA

Accessory ANT- Cable No

Power Cord (1.8M) Yes

User Manual Yes

SET(WXHXD) 41.5X29.8X13.4 (inches)

Dimension
(with stand)
Weight 88.2 lbs
Ⅱ. Basic of Cadillac

Introduction of Cadillac

7,000:1 C/R, 1,200cd/m2

Simple Function, New Design

Acceptable Price

Support DVI (with HDCP)

LNA (Low Noise Amplifying) Plus)

Ⅱ. Basic of Cadillac

Some Functions of Cadillac

A 7,000:1 contrast ratio produces dramatic

lights and darks that are perfectly able to
capture complex images such as sunlight
between clouds or light reflecting off bubbles.
7,000:1 contrast ration

1,200cd/m2 of brightness gives a crystal-

clear picture regardless of the lighting
conditions - so you’ll never have to close the
1,200 cd/m2
shades.
1,200 cd/m2 contrast ration
Ⅱ. Basic of Cadillac

Some Functions of Cadillac

 Automatic operation of noise reduction (Auto DNR)

It amplifies week signals, but decrease the noise sensitively

Week Signal Upgrading with LNA+

Ⅱ. Basic of STRAUSS

Some Functions of Cadillac

 Eliminating electronically charged residual image

Signal Pattern Process All White

 Keeping the image moving imperceptibility

Auto Pixel Shift

Ⅲ. Board description

Objectives

I. To show details of

Cadillac model’s

Main Board

and Power Board

Ⅲ. Board description
MAIN BOARD LAYOUT

(3)
(7)

(4) (5)
(8)

(12) (1)

(10) (6)

(9)

(11)
(2)

(13)
Ⅲ. Board description
MAIN BOARD LAYOUT

No Loc. No. Description

(1) TU301(DNVS303HH261A) TUNER

(2) X301(UMX-NT-059) MODULE-SPLITTER

IC1502,
(3) IC1504(DTC34LM85A)
IC-TRANSMITTER(LVDS TRANSMITTER)

(4) IC1503(S4LD158X01) IC VIDEO PROCESSOR(DNIE-LBE)

(5) IC2001(S5H2111) IC-DECODER

(6) IC1001(SVP-PX56) IC VIDEO PROCESSOR

(7) IC2032(28F640) IC-FLASH MEMORY

(8) IC2201, IC2202(K4D551638F) IC-DRAM

(9) IC202(STV8258DSX) IC-AUDIO PROCESSOR

(10) IC1003(K4D263238) IC-VIDEO RAM

(11) IC111(S3F866B) IC-MICROCONTROLLER

(12) IC505(PCM1754) IC-D/A CONVERTER

(13) IC211(STA323W) IC-AUDIO AMP

Ⅲ. Board description
SMPS Power On/Off sequence
Ⅲ. Board description
SMPS small signal requirements

Signal Definition
Name Function Description
TTL TTL status DC output TTL range
PS_ON is the signal for remote ON/OFF control.
Outputs (except STB_5V) shall be enabled with an active LOW ON 0.0V ~ 1.0V
PS_ON low, TTL compatible signal (PS_ON). Active Low
The STB_5V is on whenever AC power is present.
HIGH OFF 2.0V ~ 5.0V

Vs outputs shall be enabled with VS_ON signal (active

high) after Va output turned on. It’s to reduce the turn-on OFF
LOW 0.0V ~ 1.0V
inrush current to Vs output load. VS_ON signal come from (Vsx,Vsy)
VS_ON Logic board automatically after remote on (//PS_ON) with Active High
400 ~ 800mSec delay time. ON
HIGH 2.0V ~ 5.0V
(Vs)
Ⅲ. Board description
SMPS Location in PDP module

PDP panel back_side view

PDP panel side view

SMPS
PDP Panel
CN808 1 1 CN807 1 1
CN805 1 CN8061 1
CN805 1 CN806

CN808 CN807
Natural air flow
1 1 CN814 1 1CN816
CN809 1 1
CN829 1 1

CN814 CN816
CN809
CN829

Main
Main SMPS
SMPS B’
B’’D
B
B’ D ‘No FAN’

CN811 1 1
POD
POD
Scan

POD
Scan Drive

CN811
DC/DC
DC/DC
DC/DC
DC/DC
SMPS
SMPS
SMPS
SMPS
SMPS
SMPS

CN813 1 1
CN812 1 1

CN813
XX drive

CN812
drive
CN828 1 1

YY drive
drive
Drive B’D

CN828

CN804-111 1
CN804-11

surface temp. :
CN800 1 CN804-13 1 CN803 1 1 1 CN815 1 1CN817

B’D
CN800 1 CN804-13 1 CN803 1

B’D
CN815 CN817

B’D
B’D
50~60C
50~60C @25C amb.
B’D

Logic
Logic B’D
B’D
Back Cover

Buffer
Buffer B’D
B’D Buffer
Buffer B’D
Ⅲ. Board description
SMPS Connector&wire Location

D5.3V
D5.3V Va
Va
Vg,Vset,
Vg,Vset, D5.3V
D5.3V
Vscan,Vs
Vscan,Vs

Address1
Address1
Drive
395mm

YYDrive
80mm 69.5mm

CN814 CN816

245mm
PFC
PFC Main Board
190mm Reactor
Reactor DC/DC
DC/DC 190mm D5.3V
D5.3V
Vg,Ve,Vs
Vg,Ve,Vs
SMPS
SMPS

CN813
AC_IN X
X drive
drive
AC_IN CN804-2

CN800 CN804-1 CN803 CN810 CN817

B’D
Image B’D

B’D

Address2
LOGIC B’D

Address2
STD_5V,
STD_5V,D5.3V
D5.3V STD_5V,D5.3V
STD_5V,D5.3V Va
Va
Image

LOGIC

D6.5V,12V,18V,Vt
D6.5V,12V,18V,Vt VS_ON,PS_ON
VS_ON,PS_ON D5.3V
D5.3V
Ⅲ. Board description
SMPS Layout

(5)

(1) (2)
(3) (4)
 SMPS Connector

(1) CN800 : AC IN

(2) CN804-1(MAIN SMPS) (3) CN803(MAIN SMPS) (4) CN810(Main SMPS) (5) CN809(Main SMPS)
↔ CN102(Main B'D) ↔ CN101(Main B'D) ↔ CN2085(Logic B'D) ↔ CN3(DC-DC SMPS)
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal
1 D5.3V 1 6.5V 1 D5.3V 1 VS
2 RTN 2 RTN 2 D5.3V 2 VS
3 VCS 3 A12V 3 RTN 3 N.C
4 VCA 4 RTN 4 RTN 4 VA
5 RTN 5 18V-AMP 5 D5.3V 5 VA
6 RTN 6 18V-AMP 6 RTN 6 RTN
7 D12V 7 RTN-AMP 7 PS-ON 7 RTN
8 PS_ON 8 RTN-AMP 8 N.C 8 RTN
9 RTN 9 VT 9 VS-ON 9 RTN
10 STB-5V 10 RTN 10 STB 5V 10 RTN
11 FAN_ON 11 VG
12 FAN_D 12 D5.3V
 SMPS-DC Layout

(1) CN2(DC-DC SMPS) ↔ (2) CN4(DC-DC SMPS) ↔ (4) CN3(DC-DC SMPS) ↔

(1) CN5010(Y B'D) CN4004(X B'D) CN809(Main SMPS)

Pin No. Signal Pin No. Signal Pin No. Signal

1 Vs 1 Vs 1 D5.3V

2 Vs 2 Vs 2 Vg
3 RTN 3 RTN
3 RTN
4 RTN 4 RTN
(4) 4 RTN
5 Ve 5 RTN
5 Vset
6 RTN 6 RTN
6 RTN
7 RTN 7 RTN
7 Vscan
8 Vg 8 Va
8 RTN 9 D5.3V 9 Va

(2) 9 Vg
(3) CN5(DC-DC SMPS) ↔ 10 N.C
10 D5.3V CN2710(F-Buffer) 11 Vs
12 Vs
Pin No. Signal

1 RTN

(3) 2 N.C
3 D5.3V
4 N.C
5 Va
Ⅲ. Board description
SMPS Voltage Adjustment #1
SMPS Panel voltages must be adjusted changing SMPS-PCB or PDP module.
-> Refer to Voltage Label

Voltage Label

SMPS SMPS-DC
Ⅲ. Board description
SMPS Voltage Adjustment #2
SMPS Panel voltages must be adjusted changing SMPS-PCB or PDP module.
-> Refer to Voltage Label

Vs test point

Vs adj. point

Va adj. point

Va test point
Ⅲ. Board description
SMPS Voltage Adjustment #3
Test Point
Va (Left)
Vset(mid)
Vscan (Right)

Vscan/Vset Adj. Point

Use base chassis of PDP

panel as GND point.

Ve
Adj. Point

Ve
Test Point
 IV. Disassembly
ASSYAssy
COVER
Stand
STAND
분해작업P-BASE

                                                                      

move 4 screws. : PH,+,WSP,S,M4,L35,ZPC(BLK)

ll the ASSY-COVER P-STAND BASE down to remove it from the unit.
ease lay the PDP unit face down on a soft surface when removing the stand
IV. Disassembly

  ASSY COVER REAR

 
1)
2)
3)
4)
Remove
Remove
Remove
Remove
                                                                                                                                                         

4 screws. : M8,L16,ZPC(BLK),SWRCH18A,WP
14 screws. : BH,+,B,M4,L12,ZPC(BLK)
4 screws. : BH,+,S,M4,L10,ZPC(BLK)
the ASSY COVER P-REAR
IV. Disassembly

 
BRACKET TERMINAL

 
                                                                                                                                                           

1) Remove 2-point STAND OFF : #4-40,L6,NI PLT,C3601,-

2) Remove BRACKET-JACK TERMINAL
IV. Disassembly

  ASSY PCB MISC-MAIN

 
                                                                                                                                                           

1) Detach all connectors from the ASSY-PCB MAIN

2) Remove 4 secrws. : PH,+,WWP,M3,L8,NI PLT
3) Remove ASSY PCB MISC-MAIN
IV. Disassembly

 
BRACKET - PCB

 
                                                                                                                                                           

1) Remove 3 screws. : BH,+,S,M4,L10,ZPC(BLK)

2) Remove the COVER-REAR SUB
IV. Disassembly

 
ASSY BOARD P-SIDE AV

 
                                                                                                                                                           

1) Remove screw : BH,+,S,M4,L10,ZPC(BLK)

2) Remove SIDE AV
IV. Disassembly

  ASSY BRACKET P-WALL

 
                                                                                                                                                           

1) Remove 8 screws : BH,+,B,M4,L12,ZPC(BLK)

2) Remove 8 screws : BH,+,S,M4,L10,ZPC(BLK)
2) Remove ASSY BRACKET P-WALL
IV. Disassembly
 
  ASSY PCB P-SMPS and SMPS DC-DC

 
1)
2)
3)
4)
5)
6)
                                                                                                                                                         

Detach all connectors from the ASSY PCB P-SMPS

Remove 8 screws. : WSP,PH,+,M3,L8,NI PLT
Remove the ASSY PCB P-SMPS.
Detach all connectors from the ASSY SMPS DC/DC Board.
Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT
Remove the SMPS DC/DC Board.
IV. Disassembly
ASSY
 
  PDP MODULE P-LOGIC MAIN BOARD

 
                                                                                                                                                           

1) Detach all connectors from the ASSY PDP MODULE P-LOGIC MAIN BOARD
2) Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT
3) Remove the ASSY PDP MODULE P-LOGIC MAIN BOARD
IV. Disassembly
 
  ASSY PDP MODULE P-X MAIN BOARD

                                                                                                                  
                                       
 
1) Detach all Connectors from the ASSY PDP MODULE P-X MAIN BOARD.
2) Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT
3) Remove the ASSY PDP MODULE P-X MAIN BOARD.

 
IV. Disassembly

How to separate the flat cable

※ to separate the flat cable of the ASSY PDP MODULE P-X MAIN BOARD, press the upper and the lower sides of the connector.
IV. Disassembly
 

 
  ASSY PDP MODULE P-Y MAIN BOARD

1) Detach the 6 scan board connectors from the panel by pulling the holder from both the top and bottom ends.
2) Remove 2 screws. : WSP,PH,+,M3,L8,NI PLT
3) Separate the scan board from the ASSY PDP MODULE P-Y MAIN BOARD by detaching the 5 connector
IV. Disassembly
 
 

How to separate the flat cable

IV. Disassembly
ASSY
 
PDP MODULE P-ADDRESS E(F) BUFFER

 
                                                                                                                                                           

1) Remove 3 screws : WSP,PH,+,M3,L8,NI PLT

2) Remove the still bar
 IV. Disassembly
ASSY PDP MODULE P-ADDRESS E(F) BUFFER

                                                                         

ll connectors from the buffer board.

rews at each board : WSP,PH,+,M3,L8,NI PLT
buffer board.
V. Trouble Shooting

No Power

① ②

②
CN804-1
V. Trouble Shooting

PDP is repeatedly turned on and off

V. Trouble Shooting

No Picture
V. Trouble Shooting

No Sound
V. Trouble Shooting

No Video

101
V. Trouble Shooting
Calibration
Adjust spec.
1. Source : HDMI
2. Setting Mode : 1280*720@60Hz
3. Pattern : pattern #24(chess pattern)
4. Use Equipment : K-7256 or Equipment of quality level
5. Work Order
1) Enter by Factory Mode Select “1.CALIBRATION”
2) Select “HDIM CALIBRATION” again in CALIBRATION MENU
3) After Completing Calibration, come out “hdmi success” OSD
on the screen (bottom-side) for about 3 seconds.
V. Trouble Shooting
White Balance Adjustment
Adjust spec.
1. Source : HDMI
2. Setting Mode : 1280*720@60Hz
3. Pattern : pattern #92
4. Use Equipment : MIK-7256(MSPG925L)
5. Work Order
1) Connect HDMI(DVI) output terminal of MIK-7256 to the HDMI
input in main set.
2) Make CA-210 SENSOR forward and press ENTER KEY on PC.
3) Automatic Adjustment Order (Adjust 1 mode in HDMI Mode )
SAMSUNG White Balance Adjustment Pattern with FPD

5cm

5cm

Fixed Position of CA210 Probe

VI. Source Program Download
USB Download Method

USB Memory Stick Path

Save as CADILLAC/USA/T-CADINUS0H/appl.rom
*Some of the USB Memory Sticks can be incompatible.
USB Download
1) Insert the USB Memory Stick to the rear SERVICE 1 port in Stand-by mode.
2) Turn the power on.
3) The blank screen is displayed for about one minute.
4) The Power is on again and picture appears.
5) Disconnect the power cord and connect again, then check the software
version.

* Do not unplug the power cord in the step 3.

The End