San Miguel Packaging & Printing (D)

A Subsidiary of
San Miguel Corporation
SMPP Packaging Development Department
Comparison Between Existing Inner (Model 1370) And Proposed Format Of Inner (Flatcard With Insert) Report No.
(Size : External)
(Size : External)
(Size : External)
Remarks For ULC Packaging (outer) :
Achievable BCS = 179kgf
Assuming product weight = 1kg
Total Qty of inner/pallet = 270pcs Total Qty of inner/pallet = 360pcs
Total % increased of inner = 33.33%
(90pcs extra if compared to 1370 Model)
Remarks : The above data is based on estimation and calculation only, further verification is required for better accuracy.
Insufficient allowance for other consideration of variation such as pallet size, flute thickness of outer and inner boxes and etc.
Orientation Of
Inner In Outer
Orientation of
Inner
Orientation Of
Outer On Pallet
(Std Pallet Size :
1200mm x 800mm x
120mm)
% Increased
of Inner
Material for outer :
TL180/M150/TL180-B/F
The proposed design is able to
increase the qty of inner per
pallet from 270pcs to 360pcs
(by 33.33%).
Qty of inners per carton and
No. of ups per carton for both
designs are the same except
outer size and orientation of
inner have changed.
(Stacking strength for ulc packaging
is predicted to be higher due to its
orientation that makes the double
folding flaps as the part of walls for
stacking).
Total Outer Qty
per pallet = 18pcs
Total Outer Qty
per pallet = 24pcs
BCS required for 4
layers of stacking =
135 kgf
Qty of outers per layers and
No. of ups per layers are the
same except for no. of layers
per pallet has increased from 3
layers to 4 layers, orientation
of outers has changed and
pallet height has reduced from
618 to 600.
Inner size has reduced from
189 to 140, 76 to 65 but
increased from 130 to 133.
Total Inner
Qty per outer
= 15pcs
Total Inner
Qty per outer
= 15pcs
06-0007
Type Existing Proposed Format
Comments
Job Description 1370 Model ULC Packaging
189
76
130
140
65
133
401
391
206
1173
618
802
391
206
767
1198
431
336
150
600
150
336
431
401
SMPP Packaging Development Department
Comparison Between Existing Inner (Model 1370) And Proposed Format Of Inner (Flatcard With Insert)
= 6 x 15 x 3 = 12 x 9 x 4 = 12 x 8 x 4
= pcs = pcs = pcs
Total Qty of inner/pallet = pcs Total Qty of inner/pallet = pcs Total Qty of inner/pallet = pcs
Total % increased of inner = 33.33% % Total % increased of inner = %
( pcs extra if compared to 1370 Model) ( pcs extra if compared to 1370 Model)
Remarks : The above data is based on estimation and calculation only, further verification is required for better accuracy.
Insufficient allowance for other consideration of variation such as pallet size, flute thickness of inner box and etc.
114
384
42.2 60
(Std Pallet
Size :
1200mm x
800mm x
120mm)
Total Inner Qty per pallet Total Inner Qty per pallet Total Inner Qty per pallet
Existing
1370 Model ULC Packaging (Orientation No.1) ULC Packaging (Orientation No.2)
Proposed Format
% Increased
Of Inner Qty
Orientation
of Inner On
Pallet
270 432 384
270 432
(Size : External)
Orientation
Of Inner
Type
(Size : External)
162
189
76
130
140
65
133
133
65
140
1140
780
567
780
1197
560
780
1120
532
ULC
Packaging
1370
Model
ULC
Packaging
1370
Model
ULC
Packaging
1370
Model
ULC
Packaging
1370
Model
Different Orientation
Manual
Battery
Charger
Step No.1 Step No.2
(Place products on the specific areas)
Step No.3
Top open flap is folded for charger
Step No.4 Step No.5
Right open flap is folded
for battery
Left open flap
Is folded for
handphone
Front View and Top view Of Insert After Formation
Manual
Charger
Battery
Handphone
Handphone
Step No.6
(Place handphone into the rectangular space)
Step No.7
(Prepare a flatcard box)
Handphone
Box
Step No.8
(Place the complete pack of insert into box)
Step No.9
Complete Handphone
Box filled with products
San Miguel Packaging & Printing (D)
A Subsidiary of
San Miguel Corporation