Automated valves - General

ON / OFF Valves
Consists of:
Valve Body


Actuator


Accessories


Automated valves - General
ON / OFF Valves
Common Applications:

Process/Emergency Shutdown.
Sequencing Process Application.
Isolation
PZ
PT
SEPARATOR
GAS FROM
MANIFOLD
GAS
CONDENSATE
RELIEF TO
FLARE HEADER
EQUIPMENT FAILURE
PRESSURE
REMOVED BY SIS
ESD/BDV Valves are the final defense against process
disturbances.
Automated valves - General
ON / OFF Valves
Process / Emergency Shutdown Application [SAMPLE]
Automated valves - General
ON / OFF Valves
Sequencing / Batch Process Application
[SAMPLE: DEHYDRATION PROCESS]
p
DRYING REGEN DRYING REGEN
Automated valves - General
ON / OFF Valves
M M
Isolation Application [SAMPLE]
Automated valves - General
ON / OFF Valves
Selection Considerations:
Application Types: Emergency closing or venting, ON/OFF, Isolation
Pressure: @ shut-off, @ operating
Temperature: Seat material, extension for high / low (cryogenic) temp.
Fluid: Corrosive, Erosive, slurry
Valve Type: Ball (Full / Reduced bore) floating / trunnion mounted, Butterfly,
Gate
Valve Material: Body, Stem, Trim
Actuator: Pneumatic / Hydraulic, Fail Open/Close, Spring return / double
acting, w/ or w/o hand wheel, Speed
Accessories: SOV, LS, QEV, Regulator, Speed controller, etc.
Area Classification: IEC or NEC
Power Supply: SOV Supply, Pressure Supply

Automated valves - General
ON / OFF Valves
Valve Type
Valve Type shall be selected based on the P&ID.
Ball Valve
Designed based on API 6D
Gate Valve
Designed based on API 600
Butterfly Valve
Designed based on API 609
Automated valves - General
ON / OFF Valves
Actuator Type
Pneumatic
Use pressurized gas (air) to power the actuator;
Cheap, Safe and Clean.
Hydraulic
Use pumped liquid (oil) to power the actuator;
Commonly used when the valve torque is high;
Expensive since we have to provide HPU c/w reservoir &
return line for oil return.
Electric (Motor operated Valve MOV)
Use motor (inside the actuator) to actuate the valve;
Commonly use when pneumatic/hydraulic is not available;
Typically for general Isolation not for Shutdown purpose;
Stroke time @ max 2 minutes.
Automated valves - General
PS
S
ENERGIZED
PS
S
DE-ENERGIZED
ON / OFF Valves
Single-Acting Actuator
Either signal or press supply failed, spring force will move the valve at safe state (it can be
Fail Close or Fail Open)
Normally used for ESV / BDV application
Automated valves - General
ON / OFF Valves
S
S
PS
PS
OPEN SOLENOID
DE-ENERGIZED
CLOSE SOLENOID
ENERGIZED
S
S
PS
PS
CLOSE SOLENOID
DE-ENERGIZED
OPEN SOLENOID
ENERGIZED
Double-Acting Actuator
Either signal or press supply
failed, the valve/ actuator
position will remain at last
(Fail Last)
Normally used for batch/
sequencing process or
isolation application
Automated valves - General
ON / OFF Valves
Actuator Sizing
To be sized @ max shut-off pressure of the valve [ valve torque @
max shut-off pressure ]
In case of pneumatic/ hydraulic actuator, it should be sized @
minimum available pneumatic/ hydraulic supply pressure
In case of electric actuator, it should be sized @ minimum
available voltage supply
Safety factor typically > 30%
Stroke Time [ max 2 minutes for MOV and 1 second per 25 mm of nominal
size of valve for pneumatic/ hydraulic actuated valves (with max of 45 seconds)
PTS ]
Automated valves - General
ON / OFF Valves
Actuator Sizing Sample [Case: Fail Close, Single Acting Spring Return Actuator]
The data provided by Valve Manufacturer
Valve torques @ shut-off pressure
The data provided by Actuator Manufacturer
Actuator torques @ minimum pneumatic press supply
Calculated Safety Factors @ > 30%
Safety Factor = Actuator Torque/Valve Torque
Automated valves - General
ON / OFF Valves
Arrangement with Accessories Sample
IA supply
4.5 ~10 barg
Set @ minimum
as used for
actuator sizing
3-ways
solenoid valve
Bug
Screen
Relief Valve. To protect
actuator against over
pressure.
Quick Exhaust Valve. With
large bore size, it releases
more air to reduce the stroke
time.
Limit switch. Mechanically
linked to the actuator to show
valve position (open/close). As
local indicator and sends
signal to the control system
Automated valves - General
ON / OFF Valves
Actuators Mounting on the Valves
Quarter-Turn Valves (Ball / Butterfly)
Refer to ISO 5211

Automated valves - General
ON / OFF Valves
Actuators Mounting on the Valves
Multi-Turn Valves (Gate)
Refer to ISO 5210
Automated valves - General
ON / OFF Valves
(procurement activities - 1 of 2)
CMSB VENDORS CLIENT
Preparation of Spec
Approved?
Preparation of
Enquiry
Receive enquiry;
Preparation of
Quotation
Receive enquiry;
Preparation of
Quotation
Receive enquiry;
Preparation of
Quotation
Receive quotation;
Evaluation;
Award/PO
SELECTED VENDOR
Prepare engineering doc.
Approved?
Start Fabrication
YES
YES
NO
NO
Automated valves - General
ON / OFF Valves
(procurement activities - 2 of 2)
Valve
Manufacturer
Actuator
Manufacturer
Accessories
Manufacturers
Assemble
(normally be done @ actuator manufacturer/vendor workshop)
Internal
Test
FAT
Delivery /
Shipment
To be done by vendor, internally
To be done by vendor and
witnessed by CMSB and/or Client
Manage by the Selected Vendor
Automated valves - General
End of Slides