Presentation on summer industrial training

FROM: SUBMITTED TO:

PRAVEEN KUMAR ASSISTANT PROFESOR
ME-B VIJAY KUMAR SINGH



CONTENT
1. Tata motors
2. Jamshedpur plant
3. Engine factory layout
4. Assembly line
5. Machining shop
6. Some information about cam & crank shaft, cylinder
head & block
7. Study of bearing
8. Recommendation
9. Workplace safety
10. Conclusion




Tata motors
JAMSHEDPUR (JHARKHAND): Heavy & Medium
Commercial Vehicle Unit
PUNE (MAHARASHTRA) : Passanger Car Commercial
Vehicle Unit
LUCKNOW (UTTAR PRADESH): Light Commercial Vehicle
Unit
PANTNAGAR (UTTARAKHAND): Light Commercial Vehicle
Unit
DHARWAD (KARNATAKA): light Commercial Vehicle Unit
RANJANGAON (MAHARASHTRA): Fiat and Tata cars and
Fiat power trains.
SANAND (GUJARAT): Tata Nano

Tata motors, Jamshedpur
Jamshedpur unit is 1
st
plant of the company
Major divisons are:
Truck Factory
Engine Factory
Cab & Cowl Factories
Forge and Foundry Factories
FRAME Factory
TML DRIVELINE
Engine factory layout


Assembely line
Machining shop
1. Cam shaft
2. Crank shaft
3. Cylinder head
4. Cylinder block
Cam shaft



Bearing eccentric cam lobes gear drive
In cam shaft machining line there are 15 work
station
Crank shaft
main bearing diameters.
Key way for
vibration damper
This is the timing
gear which
drives the
camshaft
These are the 6 crankpins for each of the
pistons. The crank pin and main bearing dia
parallelism should be within 10 microns.
Cylinder head
These two holes accommodate the
valves the bigger one is for the
inlet valve and the smaller one is
for the exhaust valve.
Fuel injector tip projects
from here.
Dowel hole
Dowel hole
This is the underside of the head.
For airtight sealing with the block, 3
parameters have to be checked -
Flatness not exceeding 0.05mm
Localized waviness
Surface finish
Cylinder block

The entire side face of
the cylinder bore is filled
with cooling water on
both sides.
This lower part of the
block is the crankcase
where the crankshaft
rotates. The cylinder
block and crankcase
are cast as an integral
unit.
Air compressor fits
here.


These two holes are drilled after
casting in the foundry. They are used
as reference for drilling the
machining reference on the sump
side.
These are the machining references
for subsequent machining of the
cylinder block.
Bearing
Data analysis of its consumption in machine
shop
Study of bearing
Recommendation

Types of bearing

Rolling contact bearing:
Ball bearing
Roller bearing:
Needle roller bearing
Taper rolling bearing
Thrust bearing


Sliding contact bearing
Ball bearing
Able to handle both
radial and axial load
High speed
Low noise
Maintenance less



Roller bearing
Can hold heavy radial
loads
Types :
Needle bearing
Taper rolling bearing
Use:
Conveyer belt
Pump, compressor


Lubrication of bearing
Maintains a stable viscosity over a broad range
of temperatures
Good film strength that can support loads
Stable structure that provides for long service
life
Non-corrosive and compatible with adjacent
components
Provides a barrier against contaminant and
moisture

Recommendation
Lubricant Failure
Misalignment of bearings
Contamination
Corrosion
Excessive load
Reverse Loading
Tight Fits
Workplace safety
Safety class
Safety kit

Conclusion
Study of different division and processes
Assembly of engine
Analysis of bearing consumption and study
Visited different divisons like TML driveline
and truck factory
Get the opportunity to see the assembly of
tata prima truck