2 ws02

Workshop 2A
Coupling
Impeller Blade
2A. Coupling
Impeller Blade
Workshop Supplement
Use coupling to model a 30 sector of an impeller.
Determine the von Mises stress distribution in the blade due to an

angular velocity load of 1000 rad/sec about the Z axis.
INTRODUCTION TO ANSYS 6.0 - Part 2
Description
October 30, 2001

Inventory #001572
W2-2
2A. Coupling
Impeller Blade
Loads and Material Properties
Workshop Supplement
October 30, 2001

Inventory #001572
W2-3
2A. Coupling
Impeller Blade
Workshop Supplement
Enter ANSYS in the working directory specified by your instructor using cp-blade
as the jobname.
2.
Resume the cp-blade.db1 database file:
3.
Utility Menu > File > Resume from

Or issue:
RESUME,cp-blade,db1
Enter the preprocessor and define element type 1 and 2 to be SOLID95 and MESH200,
respectively, and also set KEYOPY(1) = 5 for the MESH200 element:
Main Menu > Preprocessor > Element Type > Add/Edit/Delete

[Add ...]
Choose Structural Solid and Brick 20node 95, then [Apply]
Choose Not Solved and Mesh Facet 200, then [OK]
[Options ...]
Set K1 = TRIA 6-NODE, then [OK]
[Close]
Or issue:
/PREP7
ET,1,SOLID95
ET,2,MESH200
KEYOPT,2,1,5
1.
October 30, 2001

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2A. Coupling
Impeller Blade
Mesh volume 2 (the blade) using VSWEEP:
5.
Main Menu > Preprocessor > MeshTool

Select Hex and Sweep, then [Sweep]
Or issue:
VSWEEP,2
Set smart sizing level to 4 and mesh area number 1 (low sector boundary) with
MESH200 elements:

Se smart sizing level to 4
Set Mesh: = Areas
Select Tri and Free, then [Mesh]
Or issue:
SMRT,4
AMESH,1
4.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-5
2A. Coupling
Impeller Blade
Copy the mesh on area 1 onto area 11 (high sector boundary):
Main Menu > Preprocessor > -Modeling- Copy > Area Mesh +
Pick area number 1 (or enter 1 followed by [Enter] in ANSYS Input window)
[OK]
Pick area number 11 (or enter 11 followed by [Enter] in ANSYS Input window)
[OK]
Set KCN=1
Set DY=30
[OK]
Or issue:
MSHCOPY,AREA,1,11,1,0,30
6.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-6
2A. Coupling
Impeller Blade
Mesh volume 1 (the base) with SOLID95 tet. elements:

Or issue:
VMESH,1
8.
Convert SOLID95 degenerate tets to SOLID92 tets:
Main Menu > Preprocessor > -Meshing- Modify Mesh > Change Tets ...
Or issue:
TCHG,95,92,3
7.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-7
2A. Coupling
Impeller Blade
Couple nodal dofs on the low boundary to the corresponding nodal dofs on the high
boundary in the cylindrical coordinate system (CSYS,1):
Main Menu > Preprocessor > Coupling / Ceqn > Offset Nodes
Set KCN=1
Set DY=30
[OK]
Or issue:
CPCYC,ALL,0.0001,1,0,30
9.
Workshop Supplement
October 30, 2001

Inventory #001572
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2A. Coupling
Impeller Blade
Workshop Supplement
10a. Select nodes at X=0:
Utility Menu > Select > Entities ...

Or issue:
NSEL,S,LOC,X,0
10b. Constrain nodes in UX and UY directions:
Main Menu > Preprocessor > Loads > -Loads- Apply > -Structural- Displacement > On Nodes +
Or issue:
D,ALL,UX, , , , ,UY
11. To prevent rigid body motion in the Z direction (axial direction), constrain the UZ dof
on the node at the origin (node number 2426):
11a. Reselect from current subset the node at Z=0:

Or issue:
NSEL,R,LOC,Z,0
11b. Constrain the node in the UX, UY, and UZ directions:
Main Menu > Preprocessor > Loads > -Loads- Apply > -Structural- Displacement > On Nodes +
Or issue:
D,ALL,UZ
10. Constrain UX and UY dofs on nodes at X=0 (or r=0 in CSYS,1):
October 30, 2001

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W2-9
2A. Coupling
Impeller Blade
Workshop Supplement
12a. Select all the nodes:
Utility Menu > Select > Everything

Or issue:
NSEL,ALL
12b. Set active coordinate system to global cylindrical:
Utility Menu > WorkPlane > Change Active CS to > Global Cylindrical
Or issue:
CSYS,1
12c. Rotate nodal coordinates to align with the global cylindrical coordinate system:
Main Menu >Preprocessor > -Modeling- Move / Modify > -Rotate Node CS- To Active CS +
[Pick All]
Or issue:
NROTAT,ALL
12. Select all the nodes and rotate their coordinate systems to align with the global
cylindrical coordinate system:
October 30, 2001

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W2-10
2A. Coupling
Impeller Blade
Utility Menu > PlotCtrls > Symbols
Select For Individual: and Miscellaneous, then [Ok]
Set CP = Off
[OK]
Or issue:
/PBC,CP, ,0
14. Check elements:
Main Menu > Preprocessor > -Meshing- Check Mesh > Sel Bad Elems
[OK]
[Close]
Utility Menu > Plot > Elements
[Close]

Or issue:
CHECK,ESEL,WARN
EPLOT
ESEL,ALL
EPLOT
13. Turn off plotting symbol for nodal couples:
Workshop Supplement
October 30, 2001

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W2-11
2A. Coupling
Impeller Blade
Workshop Supplement
Pick the SAVE_DB button in the Toolbar
Main Menu > Solution > -Solve- Current LS
(or select: Utility Menu > File > Save as Jobname.db)
Review the /STATUS Command and then close it
[OK]
[Close] - to close the yellow message window after the solution is completed
Or issue:
SAVE
/SOLU
SOLVE
15. Save the database and obtain the solution:
October 30, 2001

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W2-12
2A. Coupling
Impeller Blade
Main Menu > General Postproc > Plot Results > -Contour Plot- Nodal Solu ...
Or issue:
/POST1
PLNSOL,S,EQV
16. Enter the general postprocessor and plot the von Mises stress:
Workshop Supplement
October 30, 2001

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W2-13
2A. Coupling
Impeller Blade
Utility Menu > Select > Entities
Sele Below (to select everything below selected volumes)
Or issue:
VSEL,S,,,2
ALLSEL,BELOW,VOLU
PLNSOL,S,EQV
17. Plot the von Mises stress for volume number 2 (the blade):
Workshop Supplement
October 30, 2001

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2A. Coupling
Impeller Blade
Sele Below (to select everything below selected volumes)
Replot
Or issue:
VSEL,S,,,1
ALLSEL,BELOW,VOLU
PLNSOL,S,EQV
18. Plot the von Mises stress for volume number 1 (the base):
Workshop Supplement
October 30, 2001

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W2-15
2A. Coupling
Impeller Blade
Utility Menu > PlotCtrls > Style > Symmetry Expansion > User-Specified Expansion
Set NREPEAT=12
Set TYPE=Polar
Set DY=30, then [OK]
Utility Menu > PlotCtrls > Pan, Zoom, Rotate ...
[ISO]
[Fit]
Or issue:
/EXPAND,12,POLAR,FULL,,30
/VIEW,1,1,1,1
/AUTO,1
/REPLOT
20. Save and exit ANSYS:
Pick the QUIT button in the Toolbar

Or issue:
SAVE
FINISH
/EXIT
19. Select everything and expand the results 360 degrees:
Workshop Supplement
October 30, 2001

Inventory #001572
W2-16
Workshop 2B
Constraint Equations
Turbine Blade
2B. Constraint Equations
Turbine Blade
Workshop Supplement
Use constraint equations to connect a turbine blade to its base,

then solve a stress analysis with an acceleration load of 1000
in/sec2 in the X direction.
Description
October 30, 2001

Inventory #001572
W2-18
Turbine Blade
Workshop Supplement
October 30, 2001

Inventory #001572
W2-19
Turbine Blade
Workshop Supplement
Enter ANSYS in the working directory specified by your instructor using ce-blade
as the jobname.
2.
Resume the ce-blade.db1 database file:
Utility Menu > File > Resume from

Or issue:
RESUME,ce-blade,db1
3.
Select the base elements (material 2) and then plot them:

Or issue:
ESEL,S,MAT,,2
EPLOT
1.
October 30, 2001

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Turbine Blade
Select nodes on the bottom surface of the blade:
4a. Select nodes at Z=0 and then plot them:
Utility Menu > Plot > Nodes

Or issue:
NSEL,S,LOC,Z,0
NPLOT
4b. Unselect nodes attached to elements:
Utility Menu > Plot > Nodes

Or issue:
NSLE,U
NPLOT
4.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-21
Turbine Blade
Enter the preprocessor and generate constraint equations for Adjacent Regions:
Main Menu > Preprocessor > Coupling / Ceqn > Adjacent Regions ..
Accept the default tolerance about elements (TOLER=0.25)
[OK]

Or issue:
/PREP7
CEINTF,0.25
EPLOT
5.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-22
Turbine Blade
Select everything and constrain all dof on the front face of the base (area 25):
Utility Menu > PlotCtrls > Numbering
Set AREA = On
Set Elem / Attrib numbering = No numbering
Set /NUM = Colors & numbers
[OK]
Utility Menu > Plot > Areas
Main Menu > Preprocessor > Loads > -Loads- Apply > -Structural- Displacement > On Areas +
Or issue:
ALLSEL,ALL
/PNUM,AREA,1
/NUMBER,0
APLOT
DA,25,ALL
6.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-23
Turbine Blade
Plot elements and save the database:
Pick the SAVE_DB button in the Toolbar

Or issue:
EPLOT
SAVE
8.
Solve:

Or issue:
/SOLU
SOLVE
7.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-24
Turbine Blade
Enter the general postprocessor and plot the von Mises stress:
Or issue:
/POST1
PLNSOL,S,EQV
9.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-25
Turbine Blade
Select Save Everything
[OK]
Or issue:
SAVE
FINISH
/EXIT,ALL
Workshop Supplement
October 30, 2001

Inventory #001572
W2-26
Workshop 2C
Constraint Equations - Rigid Regions
Swaybar
2C. Constraint Equations - Rigid Regions
Swaybar
Workshop Supplement
Replace the right two-thirds of the swaybar model below with a

"rigid region" (constraint equations).
The swaybar, made of steel (EX = 2.11e6 kgf/cm2), is subjected to

a vertical force of 500 kgf at its right end (at X=33 cm).
Note: 1 kgf = 9.81 N, 1 kgf/cm2 = 98066.5 Pa
Description
October 30, 2001

Inventory #001572
W2-28
Swaybar
Workshop Supplement
October 30, 2001

Inventory #001572
W2-29
Swaybar
Workshop Supplement
Enter ANSYS in the working directory specified by your instructor using swaybarcerig as the jobname.
2.
Read input from the file swaybar1.inp:
Utility Menu > File > Read Input from

Or issue:
/INP,swaybar1,inp
1.
October 30, 2001

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W2-30
Swaybar
Define a node (numbered 8000) at X=33, Y=0, and Z=0:
Main Menu > Preprocessor > -Modeling- Create > Nodes

Or issue:
N,8000,33
4.
Set the element type attribute pointer to 2 and create a MASS21 element at node 8000:
Main Menu > Preprocessor > -Attributes- Define > Default Attribs ...
Main Menu > Preprocessor > -Modeling- Create > Elements >-Auto Numbered- Thru Nodes +
Or issue:
TYPE,2
E,8000
5.
Apply a force load of -500 kgf in the FY direction on node 8000:
Main Menu > Preprocessor > Loads > -Loads- Apply > -Structural- Force/Moment > On Nodes +
Or issue:
F,8000,FY,-500
3.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-31
Swaybar
Select all nodes at X=10 and node number 8000:
Utility Menu > Plot > Nodes (Or pick PLOT on Selection Tool).
Or issue:
NSEL,S,LOC,X,10
NSEL,A,,,8000
NPLOT
7.
Generate rigid links (constraint equations) for the UX and UY degrees of freedom
between nodes at X=10 and node 8000:
Main Menu > Preprocessor > Coupling / Ceqn > Rigid Region +
Or issue:
CERIG,8000,ALL,UX,UY
6.
Workshop Supplement
October 30, 2001

Inventory #001572
W2-32
Swaybar
Select all nodes, turn on structural force and constraint equation symbols and plot
elements:
Utility Menu > PlotCtrls > Symbols

Or issue:
NSEL,ALL
/PBC,F,,1
/PBC,CE,,1
EPLOT
8.
Workshop Supplement
October 30, 2001

Inventory #001572
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Swaybar
Save the database and obtain the solution using the PCG iterative solver:
Main Menu > Solution > -Analysis Type- Soln Control ...
Utility Menu > File > Save as Jobname.db

Or issue:
/SOLU
EQSLV,PCG
SAVE
SOLVE
9.
Workshop Supplement
October 30, 2001

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Swaybar
Workshop Supplement
Or issue:
ESEL,U,ENAME,,21
/POST1
PLNSOL,S,EQV
10. Unselect the MASS21 element, then enter POST1 and plot the nodal solution for
SEQV:
October 30, 2001

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Swaybar
Or issue:
PLNSOL,U,SUM
11. Plot the displacement:
Workshop Supplement
October 30, 2001

Inventory #001572
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Swaybar
Workshop Supplement
Utility Menu > File > Read Input from
Select the swaybar2.inp file, then [OK]

Or issue:
/INP,swaybar2,inp
13. When the solution is done, enter POST1 and and plot the nodal solution for SEQV:
Or issue:
/POST1
PLNSOL,S,EQV
12. If time permits, solve the FULL model and compare its results to the model with rigid
links:
October 30, 2001

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Swaybar
Workshop Supplement
Or issue:
VSEL,S,,,1,5
ALLSEL,BELOW,VOLU
PLNSOL,S,EQV
/AUTO,1
/REPLOT
14. Select volumes 1 through 5 and all of the elements and nodes attached to volumes 1
through 5, then plot the nodal solution for SEQV:
October 30, 2001

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Swaybar
Or issue:
PLNSOL,U,SUM
15. Plot the displacement:
Workshop Supplement
October 30, 2001

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Swaybar
Select Save Everything
[OK]
Or issue:
SAVE
FINISH
/EXIT,ALL
Workshop Supplement
October 30, 2001

Inventory #001572
W2-40

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Workshop 2A

Use coupling to model a 30 sector of an impeller.

Determine the von Mises stress distribution in the blade due to an

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

INTRODUCTION TO ANSYS 6.0 - Part 2

Loads and Material Properties

October 30, 2001

Resume the cp-blade.db1 database file:

Utility Menu > File > Resume from

Main Menu > Preprocessor > Element Type > Add/Edit/Delete

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

Main Menu > Preprocessor > MeshTool

Main Menu > Preprocessor > MeshTool

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

Main Menu > Preprocessor > MeshTool

Convert SOLID95 degenerate tets to SOLID92 tets:

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

10a. Select nodes at X=0:

Utility Menu > Select > Entities ...

10b. Constrain nodes in UX and UY directions:

Utility Menu > Select > Entities ...

11b. Constrain the node in the UX, UY, and UZ directions:

INTRODUCTION TO ANSYS 6.0 - Part 2

10. Constrain UX and UY dofs on nodes at X=0 (or r=0 in CSYS,1):

October 30, 2001

12a. Select all the nodes:

Utility Menu > Select > Everything

12b. Set active coordinate system to global cylindrical:

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

Utility Menu > PlotCtrls > Symbols

Select For Individual: and Miscellaneous, then [Ok]

14. Check elements:

Utility Menu > Plot > Elements

Utility Menu > Select > Everything

Utility Menu > Plot > Elements

INTRODUCTION TO ANSYS 6.0 - Part 2

13. Turn off plotting symbol for nodal couples:

October 30, 2001

Pick the SAVE_DB button in the Toolbar

Main Menu > Solution > -Solve- Current LS

(or select: Utility Menu > File > Save as Jobname.db)

Review the /STATUS Command and then close it

INTRODUCTION TO ANSYS 6.0 - Part 2

15. Save the database and obtain the solution:

October 30, 2001

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

Utility Menu > Select > Entities

Sele Below (to select everything below selected volumes)

INTRODUCTION TO ANSYS 6.0 - Part 2

October 30, 2001

Utility Menu > Select > Entities

Sele Below (to select everything below selected volumes)

INTRODUCTION TO ANSYS 6.0 - Part 2