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The Airbus A330 is a large capacity, wide body, twin-engine airliner capable of medium to long range
commercial passenger flights.
The A330-200 engines:
Rated ETOPS-180min (Extended-range Twin-
engine Operation Performance Standards)
Thrust range: 303-320 kN (68,000-72,000 lb).
Increased carbon content increase hardness and strength but also brittleness.
Improved mechanical properties obtained by less drastic heat treatment than required by plain carbon
steel.
It is an alloy steel.
Molybdenum reduces grain size of steel and increases impact strength and elastic limit.
Tensile strength
Ideal for high-strength structural application such as a pylon holding an engine of significant weight.
Inconel 718
A nickel alloy containing chromium.
Corrosion-resistance
Fatigue strength
Use in pylon: 3 sleeve/thread pin assembly on Rib 18a (attachment point of pylon to wing)
Threaded pins are used to assemble 2 pieces together and must support the load hence Inconel 718 is an appropriate material choice. It has high tensile
strength, creep and ruptures strength and fatigue strength that is ideal for the function of supporting load and allows durability and reliability. Its
corrosion resistive property also allows more durability and reliability. The material can withstand high temperature (423° to 1300°F) which is ideal
considering the high temperature operation of the engine. The economical fabrication procedures enable the best mechanical properties to be
formulated.
Aluminium alloy
Aluminium alloys are mixtures of aluminium with other metals like copper, zinc, manganese, silicon, or
magnesium.
They are much lighter and more corrosion resistant than plain carbon steel, but not as corrosion resistant as pure
aluminium.
Bare aluminium alloy surfaces will keep their apparent shine in a dry environment due to the formation of a clear,
protective oxide layer.
Very reactive and because of that it is often use for alloying deoxidizing other metals.
Titanium and titanium alloys are heat treated for the following purposes:
To produce an optimal combination of ductility, machinability, and dimensional and structural stability.
To optimize special properties such as fracture toughness, fatigue strength, and high-temperature creep strength.
Welds in unalloyed titanium grades 1, 2 and 3 do not require post-weld treatment unless the material will be highly stressed in a strongly reducing atmosphere
Titanium properties:
Excellent corrosion resistance - Chemical processing, desalination, power generation equipment, valve and pump parts, marine hardware, and prosthetic devices.
In pylon construction such as primary structure, pylon to engine, pylon to wing, secondary structure and etc..
Ti-5Al-2Sn-2Zr-4Mo-4Cr and Ti-10V-2Fe-3Al used for primary part of pylon Rib 12, Pylon to engine and pylon to wing part Rib 18A which contains 4 shackles made up of
Beta titanium alloys.
Alpha Alloys:
Typically contain aluminium and tin, though they can also contain molybdenum, zirconium, nitrogen, vanadium, columbium, tantalum, and silicon.
Do not generally respond to heat treatment, but they are weld able.
Commonly used for applications like airplane parts, and chemical processing equipment.
Ti-8AL-1Mo-1V, Ti-6AL-2Sn-4Zr-2Mo are the alpha alloys designed for resistance to creep at elevated temperature.
Alpha-Beta Alloys:
for service up to 595 C, such as Ti-1100 and IMI-834 are being developed as casting. Can be strengthened by heat treatment and aging, and therefore can undergo
manufacturing while the material is still ductile, then undergo heat treatment to strengthen the material, which is a big advantage.
As aircraft engine manufactures seek to use cast titanium at higher operating temperatures, Ti-6Al-2Sn-4Zr-2Mo and Ti-6Al-2Sn-4Zr-6Mo are being specified more
frequently.
Fabrication
Difficult to fabricate because of its susceptibility to oxygen, nitrogen, and hydrogen impurities which cause the titanium to
become more brittle.
Elevated temperature processing must be used under special conditions in order to avoid diffusion of these gasses into the
titanium.
Commercially produced titanium products are made in the following mill wrought forms; plate, tubing, sheet, wire, extrusions,
and forgings.
Titanium can also be cast, which must be done in a vacuum furnace because of titanium's reactive nature.
Primer on steel
There is a very large range of different primer systems that can be applied to bare steel, aluminium sprayed
surfaces or galvanized surfaces.
For protecting internal suraces, component is usually galvanized first and any required cosmetic painting
applied on the visible external surfaces. Steel primers provide additional corrosion resistance and improve the
appearance of decorative top coat finishes.
Special properties
Non toxic – safe to use.
Designed to match electrical resistivity
Contains no chlorides or carbon particle dispersions
Alkaline in nature, will increase passive protection
Contains a powerful corrosion inhibitor
Application
It is widely used in aviation particularly in pylon construction. Such as primary part Rib 1 pyramid structure, Rib
2 to 8, in two caps at upper spars, two side panels.
Sandblasting
Sandblasting is a process of smoothing, shaping and cleaning a hard surface by forcing solid particles
t is also known as bead blasting or blast cleaning (similar effect as using sand paper.)
Sandblasting equipment
An air compressor
Blaster gun
Applications
It is mainly used as a method of priming (removal of all imperfections and giving a smooth surface) a
Comprehensive choice of coating materials: metals, alloys, ceramics, cermets and carbides.
Thick coatings can be applied at high deposition rates.
Coatings are mechanically bonded to the substrate can often spray coating materials which are
metallurgically incompatible with the substrate, e.g., materials with a higher melting point than
the substrate.
Components can be sprayed with little or no pre- or post-heat treatment, and component
distortion is minimal.
Parts can be rebuilt quickly and at low cost, and usually at a fraction of the price of a
replacement.
By using a premium material for the thermal spray coating, coated components can outlive new
parts.
Thermal spray coatings may be applied both manually and automatically.
Cadmium plating
Cadmium Plating is electroplating process which provides a deposition of corrosion resistant cadmium coating on metals
Provides a high degree of corrosion protection unmatched by other coating systems.
Protects even in aggressive corrosion conditions including atmospheric, saline and alkaline conditions.
Unique ‘sacrificial’ action, meaning the protective coating, even after receiving damage or scratches, will itself corrode before allowing
the base material (steel and other structural metals) to corrode leaving it undamaged.
Features
Superb corrosion protection; (> 2,000hrs salt spray)
Low coefficient of friction (0.15 vs steel)
Ductile
Can be chromate coated for enhanced corrosion protection
Benefits
Provides prolonged corrosion protection to key components
Prevents galvanic corrosion between steel fasteners and aluminium
Reduces the tightening torque of fasteners and allows repeated dismantling
Helps guarantee the safety of highly stressed components
Good lubricity, easy solderability
Attractive polishable silvery finish
Applications
In aerospace industries , Cadmium plating prevents bimetallic corrosion between high tensile steel fasteners and aluminium alloys.
Important for bolts used with engines, major structural members and landing gear and for fasteners for aluminium sheet.
Use of this process has been restricted in many industries to places where alternative coatings cannot be used, due to its health
hazards.
Pylon operating
conditions
significant tension exerted on the pylon as it acts as a bridge between wing
and engine.
thermal expansion and contraction while the aircraft is parked, engine warm-
up, take-off, reverse thrust, and cruise.
thermal shock, cracking and unrestrained expansion weakens the structure
and it cracks.
Wing flutter
High number of cycles.
Conclusion
Thermal properties
Thermal stability
Withstand high temperatures.
Non- Flammable
Chemical properties
High Corrosion resistance
In conclusion the materials in the pylon are appropriate for its function of supporting the engine to the wing. Steel
the major constituent of the pylon has the property of very high tensile strength making it a wise choice for the pylon
along with all the other materials such as stainless steel, titanium, Aluminium alloy and Inconel 718. The cadmium
plating and the Aluminium spray with primer coating enables the corrosion resistant property of steel.