Documente Academic
Documente Profesional
Documente Cultură
Hazira
Manufacturing
Facilities
rp
wate
Raw
PP
PE-2
CPP&U
PTA-2
PE 1
VCM
PVC
MEG-2
MEG-3
PTA-1
MPP2(POY/PSF)
Guest
House
CPP
MPP1(POY/PET)
CKR TF
CKR TF
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Tank Farm
Aromatics
onds
Cracker
MEG 1
Tankages
ETP
Hazira progression
Plants
( KTA )
Licensor
Startup
Technology
CPP & U
Capacity
Installed
May 1991
60 MW
MEG 1
Shell
Sep. 1991
100
PVC
Geon
Dec. 1991
160
VCM
Geon
Apr. 1992
160
PE 1
Du Pont
Jul.
160
POY
Du Pont
Dec. 1995
120
PP
UCC
Sep. 1996
360
PSF
Du Pont
1992
Sep. 1996
160
4
Hazira progression
Plants
( KTA )
Licensor
Startup
Capacity
Technology
CPP 2
Installed
1996-1998
190 MW
Cracker
S&W
Mar. 1997
750
Aromatics
350
MEG 2
Shell
Mar. 1997
PE 2
Nova
May 1997
200
PET
Sinco
Oct. 1997
80
PFF
MEG 3
Du Pont
Shell
120
Oct. 1997
Oct. 1997
30
120
B.
1.
2.
3.
4.
Utilities
Raw water treatment and distribution
Cooling water treatment and circulation.
DM water production and distribution.
Compressed air and instrument air generation and
distribution.
6
MANAGEMENT
LEADERSHIP
Commitment
Accountable
ility
Integration
FACILITY
CAER
Siting
Emergency
Management
Multiple Safe
Guard
Emergency
Treatment
CPR Training/
Hazcom
ENVIRONMENT PROTECTION
Env. Protection
Measures
Statutory
Performance
measureIncident ment
Investigation
Design Documentation
Management of
Change
Process
Hazard information
Process Hazard
Analysis
PERSONNEL
Health
Surveillance
Compliance
Sharing
Maint. and
Inspection
HEALTH
Medical
Mutual Aid
Information
Codes and
Standards
Safety
Revies
TECHNOLOGY
TOP
Managemen
Support
HSE Reporting
Level
Quantity / Quality
of Resources
Contractors
Fitness for
Duty
Safe Work
Practice
Initial
Training
Employee
Proficiency
PRODUCT STEWARDSHIP
Continuous Improvement
Env.
Transport
Monitoring
Reduction/ Recycle of
Waste/ Safe Disposal
Job
Skills
Emergency
Team
Tanker
Driver's
Training
Tanker Inspection
HSE Management
based on
Responsible Care
Focus on safety
during
Engineering,
Construction,
Startup &
Operation
Ongoing training
and validation for
all the employees
including
contractors
100% compliance
with all pollution
control norms
Periodic health
checkup for all
employees
Regular audits,
both internal &
external
Community
Product development
Quality assurance
Changes
Safety
Quality
Pinch Technology
Process Safety
management
Cost reduction
Cost
Process evaluation
Process Engineering
Test runs &
debottlenecking
Energy Conservation
10
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
MECHANICAL
Planning
Inspection & Corrosion
Condition Monitoring
Contract Lineup
Drawing & FCOs
Documentation / Technical Library
Machining & Overhauling
2.0
2.1
2.2
2.3
ELECTRICAL
Motor Over Hauling
Relay Testing & Calibration
Transformer Oil Filtration & Oil Checking
11
3.0
3.1
3.2
3.3
3.4
3.5
INSTRUMENTATION
Testing & Calibration of Instruments / Control Valves
Maintenance of Analyzer
Maintenance of DCS
Maintenance of PLCs
Import Substitution
4.0
4.1
4.2
4.3
4.4
4.5
POWER ELECTRONICS
Telecommunication
Plant Address System
Fire Protection System
Maintenance of UPS
Power Electronics
5.0
5.1
5.2
5.3
CIVIL
Maintenance of Buildings & Roads
Mini Projects Execution
Town Ship Maintenance
12
Reliability Studies
Maintenance Systems
Thro ug h IT
TPM
Benchmarked against World
Standards by A T Kearney
Special attention to
-Technician productivity
-ERV tracking and control
-Reliability and uptime
Contracting strategies
Least cost maintenance
Material management
improvements
-Stocking policy/JIT
-Procurement cycle time
reduction
-Vendor development/rating
13
The MIS/IT department at hazira is centralised function for whole site looking
after the followings
Installation and maintenance of infrastructure required for IT
Development, implementation and support of application system for
areas of manufacturing and commercial (Now apart from SAP)
Providing central help desk support to overcome user' problems in
relation to computerised system
All the computer system and plant process control systems are connected to a
system of network comprising of following
Fibre optic cable
Switches
PCs
Modems
UTP Cable
Hubs
Printers
Servers
14
15
All the plants are designed and erected / constructed with due regards
to the appropriate fire protection measures, [under relevant / adapted
standards & codes of practices] broadly in terms of (i) safety
distances between equipment as well as between the plants, (ii) fire /
safety risk analysis including hazard operability study (hazop) and
hazard analysis (hazan) (iii) isolation of process equipment including
of emergency shut-down systems & (iv) passive fire protection viz.
fire doors, fire barriers, fire resistant coatings & sealant etc.
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