Energy Audit Presentation

ENERGY AUDITING
tool to increase
ENERGY EFFICIENCY
Ing. Bronislava Herdov, PhD.

energy auditor
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Why energy efficiency?

Overal EU policy objective:
20% GHG emissions 20% RES 20% Energy savings (until
2020)
Directive No. 2006/32/ES on on energy end-use efficiency and energy
services
New Directive 2012/27/EU of the European Parliament and of
the Council of 25 October 2012 on energy efficiency
Tools to increase EE? => energy auditing, energy

services
713
Why energy efficiency?

cheapest energy is that which is not necessary to produce
EE is in the center of economy and political attention
EE contributes to fulfilment of main three targets of EU energy
policy - sustainability, security and competitivness
EE decreases dependance of economy on non-stabile prices of oil
and gas
EE is part of healthy energy and economy policy of state
It supports local economy and its growth based on innovations
It increase lifetime of objects and technology equipment
Decreases operational costs, environmental impact
Saves money and time
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WHAT IS AN ENERGY AUDIT (EA)?

pool of activities (systematic procedure) focused on analysis of
current energy need and consumption going out of valid technical
standards,
analysis of problems (weaknesses and deficiencies),
EA identifies and in detail quantifies effective possibilities of energy
savings tailored to the object being analyzed,
field-work, economy tool having dynamic character, often basis
for grant financing of projects.
713
WHAT IS THE AIM OF EA?

to minimize costs for energy
to minimize operational costs
to minimize costs for repairs andreconstruction
increase quality of environment that contributes to increased work
productivity
In case of EA as duty (Industrial consumers with annual energy
consumption over 5,5 GWh/year) the procedure of EA as well as
content of the report is determined by Regulation No. 429/2009.
In case of voluntary EA is the content and focus as well as target given
by customers requirement.
713
MAIN TOPICS/AREAS OF EA
Subject of energy consumption analysis are energy resources consumed in
the industrial area, i.e.:
Electricity
Natural gas
Steam
Coal
Wood, wood chips/pellets
Fuels (petrol, oil, propane-butane).....
713
MAIN TOPICS/AREAS OF EA
thermal-technical protection of buildings,
heating systems
hot water preparation,
ventilation systems and air-conditioning (buildings and technology)
electric appliances (administrative and technological incl. electrical
connection, transformation, distribution network, el. switchboards,
el. compensation)
gas or other energy resources consuming appliances (furnaces,
cleaning devices,..)
Indoor/outdoor lighting,
measurement and regulation.
713
WHAT OFFERS EA TO THE

CUSTOMER?
identifies highest achievable potential of energy and costs
savings and its effort,
points out on often visible as well as hidden
technical/hygienic/safety deficiencies of buildings and building and
production technology equipment,...
recommends technical parameters of measures,
calculates investment needs of measures, their asset economical, technical, environmental,
proposes procedure for realisation of measures,
it is very effective technical, economical and management tool
for investment decision processes going out of economical
modelling,
it is solid basement for effective control of energy
consumption and herewith also 713
ENERGY AUDIT - PRACTICE

1.
Identification of subject of EA
2.
Data collection, analysis and evaluation of current status
3.
Proposal of EE and RES measures
4.
Economy and environmental evaluation of measures
5.
Proposal of at least two variants for implementation of measures

and recommendation of optimal variant
6.
Drafting of written report from EA
713
CASE STUDY chemical industry
713
Step 1: Identification EA subject

a) Collection of main data about the customer and basic description:
Name of company:
OSPRA Invest, Ltd.
Legal status:
Ltd
Address:
Rovinka, BA (Istrochem)
Responsible person:
Contact:
Sector:
Chemical industry
Subject
of
EA:
-buildings
(administrative and
production
hall) and their
technical
equipment
-production
technology
713
Step 1: Identification EA subject

Identification of activities
Type of activitiesi (NACE2)
Number of heated buildings:
2222
4 (PH administrative part, administrative
building, portable container housing units,
building for security)
Site plan:
Purpose of production
Number of employees
Operation regime (days a
week)
Buidings
Main building- production hall
Administrative building and
Dressing rooms
Container housing units
Security building
Production of PE andPP folies (Rovinka)

Production of re-granulate (BA)
100 (Rovinka) + 30 (BA, Istrochem)
24 hours/ 7 days
Heated volume V
[m3]
26 890,0
Shape factor of
building A/V [1/m]
0,37
1 179,36
0,77
164,16
246,9
1,55
1,13
713
1 STEP: Identification of subject of EA

site plan
b) Description of main activities of EA

c) Site plan
1 security
d) List of all buildings and theirs use, description of all
2 AB, dressing rooms,
energy consumers
showers
3 new storage hall
4 main production hall

(offices, social spaces,
production hall Bielloni,
production hall A, B, welding
hall)
5 storage hall tent
6 crusher of waste follies recycling
7 container housing units
8 transformer station - TS 1,
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail:
herdova@ecb.sk,
Tel.: 0904 220
TS
2
713
1 STEP:
Identification of subject of EA site plan
(ISTROCHEM)
Production of re-granulate
713
STEP 2: data collection on energy

inputs
Annual
costs
EUR excl.
VAT
1 405 588
4250
9300
- Collection of monthly
energy and water
Purchase electricity
MWe 12 147,15
12 147
consumption of at least
Purchase - heat
GJ
Natural gas
m
of 3 last years!
Brown coal
t
- Collect data on costs
Black coal
t
Coke
t
coupled with purchase of
Other solif fossil fuels
t
Heavy heating oil
t
energy for relevant 3
Biomass
t
Light heating oil
t
years
Diesel
t
3,19
11, 66
37
- Most of the data from
Petrol
t
5,73
12,22
70
Other energy gases
t
16,03
12,78
205
16000
INVOICES
(Propane)
Secondary energy
- If possible readings
devided into not used
heat and others

from meters or data
RES devided into solar,
wind, geothermal and
collected through eothers

manager application if
Other fuels
Total fuel and energy input

12 459 1 435 139
available
External customers
460
53 302
- Energy consumption that
Total consumption of fuels andenergy OSPRA INVEST,
11 999 1 381 836
s.r.o.
is given by climate
conditions should be re713
Input fuels and energy
Unit
Amount
caloric
value
Energy
content
inMWh
STEP 2: data collection on energy

inputs
OSPRA Invest, Ltd.

(Rovinka+BA):
- 97,4% of all energy
consumed is ELECTRICITY
(57% Rovinka, 43% BA)
- No Natural gas
consumption
- 2,6% - fuels
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STEP 2: data collection on transformation

and el. distribution
- Who is power supplier (ZSE, a.s.),

measurement on NN or VN side
- Power supply through 3 TS, 3 x 22
kV line, transformation from 22 to
420/230
- Data about transformers (type, year
of construction, output, connection,
cooling?...
- Data about VN and NN distribution
lines (dimensions and lengths of
distribution lines, used materials,
transmission power, scheme of el.
connection, technical state, technical
state, equipment with measurement
and regulation, control of el. review
reports (duty))
- Data about switchboxes in the VN/NN
- Control
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava,
e-mail:
herdova@ecb.sk,
Tel.: 0904 220
of power
factor correction
- 713
STEP 2: data collection about main

energy consumers
Main energy consumers:
A. Buildings
B. Production technology
A. In case of buildings (thermal protection, heating, ventilation,

air-conditioning):
-. Purpose and operation
-. Thermal-technical parameters of buildings
-. Building technical equipment (HVAC)
-. Thermal losses
-. Consumption of energy for operation of buildings
713
STEP 2: data collection on main en.

consumers - buildings
- Thermal-technical
parameters
of
heated
buildings,
- check project documentation
- check building materials and parameters of all
building envelope components,
- measure indoor temperature in heating period
(ideally also in summer)
- Heating/hot water system:
- check for type of heating (steam, hot water,
electricity), common system for heating and hot
water?
- type, characteristics and technical parameters
of heat sources (el. boiler, gas boiler, coal
boiler, biomass)
- types of heating bodies (el. convectors, infraradiators
water/steam)...)
En-efekt, s.r.o., Ambrova 35, red
831 heaters,
01 Bratislava,
e-mail:(hot
herdova@ecb.sk,
Tel.: 0904 220
713

- heat distribution network
length and thermal insulation,
materials and thickness
- check if consumption of electricity for heating/hot water is
measured,
- make on site measurement of internal temperature 22oC,
- how is the measurement and regulation (equithermic, hydraulic
regulation, thermostatic valves...)
- check all relevant documentation project documentation,
revisions, and etc.
713

- Heating: OSPRA INVEST (Rovinka, BA not analyzed)
- electric heating el. infra-red heaters in production hall, el.
convectors, el. oil radiators
- indoor temperature: 22oC
- regulation (according to indoor temperature)
- Hot water: OSPRA INVEST (Rovinka, BA not analyzed)
- prepared for dressing rooms (showers) and toilets
- el. heaters
Number
Output
kW
9-14
Poe
t
Prko
n
El. heaters FAICO

8
kW
El. convectors
19
2,0
Technotherm
DHW el. heater 150l
5
2
E. convectors
DHW el. heater 200l
2
0,5
1
2,2
Tatramat
Technotherm
El. heater Heler
2
0,7
DHW flow el. heater 5l
3
2
Oil el. radiators
2
2,0
713

- Cooling and ventilation
- Check and collect same data as in case of
heating...
characteristic and technical data of source,
distribution, measurement&regulation
- OSPRA INVEST (Rovinka, BA not analysed) - ventilation
- No central ventilation system, only ventilators placed in the
roof ( 6 x 750 W) and by ventilation windows
- these consumers are not important consumers
- However the ventilation fresh air intake and extraction of
waste air was not satisfacory!
- OSPRA INVEST (Rovinka, BA not analysed) cooling/airconditioning system
- No central cooling system, only 2 adiabatic evaporative chillers
installed on the roof
713

- OSPRA INVEST (Rovinka, BA not analysed) coolling
- No central cooling system, only 2 adiabatic evaporative
chillers installed on the roof for 2 production halls
Number of adiabatic evaporative chillers: 2
Type:
evaporative chillers JH 30
Parameters of chiller:
Qvzd. = 30 000 m3/hod. x 2
= 60 000 m3/hod.
El. input power:
3,0 x 2= 6,0 kW, 3 x 380V, 50Hz.
Coolling output (tout 30 C and relative humidity 45%): Qch = 100 kW.
Assumed average water consumption:
0,16 m3/hod / pH 5-7 /
Regulation:
according to indoor temperature
Measurement:
no separate measurement
713

- Indoor lighting
- Check for lighting system characteristics and parameters
type of lamps, lighting sources, input power, type of
ballast/driver and etc.
- Check way of operation and regulation
- Check consumption if measured, otherwise check all
necessary inputs to calculate lighting electricity consumption
- Check if lighting-technical conditions are observed
713

- Indoor lighting OSPRA Invest (Rovinka)

- Administrative spaces associated lighting combined with
daylight in-built lamps with linear fluoresenc lighting sources
type T8 (1 x 18W, 2 x 36W) with conventional ballast, in
some technical places are conventional incandescent lamps
60W
- Production hall ceilling lamps with IP65, hang down in
high of 4,5 m, linear fluorescent lighting sources type T8 with
input power 3x36W,
Nu conventional ballast.......
numb
er
mbe
r of
func
tion
al
Pow
er
input
(W)
14
3
14
3
86
60
176
4
2
176
4
2
139
60
86
Hall B
134
134
139
Hall B
135
135
139
Main object
Administrativ
e spaces
Toilet
Wellding
hall
Toilet
Office
En-efekt, s.r.o., Ambrova 35, 831 01
Pint(W)
Preal (W)
t
(h/ye
ar)
1 204
180
1 204
180
W
(kWh/ye
ar)
W
(kWh/rok
)
1 560
520
1 878,24
1 878,24
93,60
93,60
211
211
24 464
24 464
8 640
368,96
368,96
240
240
1 620
388,80
388,80
172
172
8 640
1 486,08
1 486,08
160
160
18 626
18 626
8 640
928,64
928,64
Bratislava, e-mail: herdova@ecb.sk,
162
162
18 765 713
18 765
8 640
129,60
129,60
Tel.: 0904 220
STEP 2: data collection on

en. consumers
production processes
In case of technology consumption
- collection of technical data on electric
appliances/devices from
documentation and /or from labels
(input power, voltage, output)
- operating mode and time of
processes/devices operation during
year,
- check for technological schemes
- control of technical documentation
- notes from operation
- measured energy consumption of
individual devices or production
sections (if measured and processed)
- level of
control
of energy consumption
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava,
e-mail:
herdova@ecb.sk,
Tel.: 0904 220
713 regulation
and
STEP 2: data collection electricity

consumers - production
Input
power
kW
Outp
ut
kW
Numb
er
-
M19
18
n.a.
BSM 1300
28
ROLO 3
16
n.a.
ROLO2
n.a.
n.a.
28
Wellding hall
Name
Production of PP and
PE bags
Production of PE bags
Production of bags
welding of bags
Production of bags
welding of bags
COEMTER BETA
1
COEMTER BETA
2
COEMTER BETA
3
Voltage
V
Year of
constructi
on
230/40
0
230/40
0
230/40
0
2009
n.a.
n.a.
230/40
0
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
Production of bags
STIEGLER - 1
28
n.a.
Production of bags
STIEGLER - 2
28
n.a.
Dehumidification
MAHLA
n.a.
Production of bags
GUNTER
28
n.a.
ROLLOMAT - 2
20
n.a.
Production of bags
ROLLOMAT 850-1
15
n.a.
Packing heating of
shrink foil
BRUCHER
18
n.a.
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
n.a.
n.a.
n.a.
n.a.
new
n.a.
n.a.
n.a.
n.a.
713
STEP 2: data collection electricity

Except directly technology consumers, it is necessary to focus also
on energy carriers that are input for the production processes
OFTEN BIGGEST POTENTIAL FOR PROPOSAL OF MEASURES:
- Compressed air
- Heat / Hot water / steam for technology purposes
- Cooling of technology devices
- Water treatment
- Waste water treatment
- and etc....
713
STEP 2: data collection main el. consumers

- Compressed
production
air OSPRA Invest (Rovinka)
pneumatic driver
Is the most expensive energy carrier!!!!!
- 3 compressed air production stations delivery to 2
central compressed air distribution networks
- Type of compressors screw compressors
- mater/slave switch every 24 hours, regulation
according to pressure in the network 7/8,5 atm.
- no continuous control of compressors (by inverter)
- no regular measurement of pressure decrease in the
distribution network
- no heat recovery kW
bar
m /min
ks
3
Hall A
Screw compressor
Hala Bielloni
BELT 55-8
Zvarova
Kaeser AS 35
power
input
37
60
22
Pe
8
n.a.
7,5
power
output
5,9
n.a.
n.a.
number
2
Year of
production
n.a.
2011
1986
713
STEP 2: data collection main el.

Cooling technology purposes OSPRA INVEST
(Rovinka)
- FRIGOSYSTEM placed in hall B producing of cooling
water for extruder (16oC)
- Hall Bielony chiller - cool for central distribution system
only production purposes
- Welding hall chiller - cool for central distribution system
only production purposes
- Cooling tower cooling of recycling device REMA only
(already ordered new cooling device)
- Regulation operation according to needed temperature in
the cooling system
- use of excess heat in winter for heating, in summer is
exhausted out of the building
713

- production
Cooling technology purposes OSPRA INVEST (Rovinka)
Device
Output
Cooling
output
Voltage
kW
kW
Number
Year of
production
Hall B
Coolling device RACA AIR 80 - R1
10
28
400
2009
Hall Bielloni
FRIGOSYSTEM RACA2
47
140
400
2009
Water treatment EUROWATER
n.a.
n.a.
2000
Welding hall
Cooling device ERS SC64V,
22
74
(pri
15C)
230/400
2003
Water treatment EUROWATER
n.a.
2000
Coolling for regranulation device

REMA
Old coolling tower out of operation
New coolling device EVK 324/09
Cofely
New water treatment - EUROWATER
n.a.
n.a.
400
2011
n.a.
n.a.
n.a.
n.a.
713

- production
Cooling technology purposes OSPRA INVEST
At least for the purpose of preparing energy balance, it is necessary
to check also small electric appliances as their are not significant
consumers further analysis were not necessary
Administrative
appliances
Name
PC
Printer
electric kettle
Copy maschines
Mikrovawe owen
Fax maschine
Input
power
Number
kW
0,3
0,2
2
0,5
1,2
0,1
9
3
1
2
1
1
713
STEP 2: analysis and evaluation of current

state
OSPRA INVEST - compiling basic energy balance (Rovinka+BA)
Row
1
Indicator
Input of fuels and energy
2
3
Change in stocks of fuel

Consumption of fuels and energy
4
5
Sale of energy to other customer

Final consumption of fuels and
energy (row 3 row 4) according
to need devide other types of
fuels and energy
Losses in own sources and

distribution
(from value given in row 5)
according needs devide into other
types of fuels and energy
Energy consumption for heating
and DHW
Energy consumption for
technology purposes and other
processes
Electricity
Heat
Diesel
Petrol
Propane
Electricity
Heat
MWh/r
11 687
37
70
205
12
-
tisc eur/r
1 435
139
1 381
836
53 302
1 352
286
4 250
9 300
16 000
1 389
-
366
42 349
34
11 275
-
3 934
1 304
614
-
12 459
11 999
460
Rovinka
Others
Electricity
Heating
Electricity
DHW
Others
Electricity
Heat
Others
713
2 STEP: analysis and evaluation of current

state
OSPRA INVEST analysis of electricity consumption
Analysis and evaluation of supply tarrifs
3 delivery points with reserved and max. reserved capacity (Rovinka)
2010
Rok
2009
Red overrunning od max.
Number of
310604365
310811642
31081322
31060436
31081164
3108132
Blue - overrunning of reserved delivery
3
0
00
53
20
200
point:
capacity
- Delivery point 3108116420 Reserved
250
340
700
250
340
700
capacity
is overrunning these values [kW]
(winter - el. heating, external Max.
reserved
300
360*
880
300
360
880
capacity
consumer)
- Delivery point 3108132200 [kW]
1/4h max.
1/4h max.
1/4h max.
1/4h max.
1/4h max. 1/4h max.
kW
kW
kW
kW
kW
kW
possible measure lowering Month
351
593
227
376
January
226
631
of reserved cap. to 660 kW February
359
603
219
371
231
619
event. max. res. cap. to 700 March
348
609
225
354
230
588
277
571
229
294
April
223
574
kW
267
565
206
282
May
219
589
- Electric distribution network June
266
572
234
273
225
592
249
558
219
260
July
225
559
and main electric devices
268
568
207
273
August
217
564
are
according
to September
263
574
201
308
207
510
measurements and revisions October
321
591
241
313
218
418
319
579
226
321
November
204
581
in good technical state
336
652
236
393
December
207
623
- el. distribution lines are
currently over dimensioned
reason:
reserve
for
713
2 STEP: analysis and evaluation of

current state
OSPRA INVEST analysis of electricity consumption production

technology (Rovinka) Total installed power input and el.
consumption
-
Assessment of energy consumption going out

from operational hours, power input and load
factors,
Division of consumption according technological
areas
Technical state satisfactory even most of the
production devices are old and energy intensive
Motors with input power up to 100 kW are
replaced by asynchrony motors with inverter,
large motors larger investments up to 50% of
Hall Aper
input
power and assumed consumption.
Hall B input power and assumed consumption.
savings
device
713
STEP 2: analysis and evaluation of

current state
OSPRA INVEST analysis of electricity consumption
production
Measurement technology
and
regulation
Production
technology:
- Full automatic regime of most of the devices
- Way of operation is putted manually by employees
- Measurement is not provided for large consumers!
- Operation is given by order and type of foils ordered
in case of Rovinka is not evaluated specific energy
consumption of electricity given by amount of
produced foils (too many different processes
individual processes are not monitored)
- In operation in BA specific energy consumption has
been evaluated
Compressed air and cooling:
- Consumption of el. for compressed air and cooling
presents from total electricity for production only 3%
- Evaluated as effective new investments already
planned
- No measurement, only regulation T/p
- No use of heat recovery
713

current state
OSPRA INVEST heating and hot water
Evaluation of thermal-technical properties
of heated buildings (no measurement):
- Calculation of heat need for heated
buildings (720540-2)
- Estimation of heat gains
- Estimation
of
consumption
of
electricity for heating
- Technical
state
satisfactory,
regulation
according
internal
temperature
- Hot water only teoretical calculation
(no measurement) going out of
normative calculation
BUDOVA
Production hall
A,B
Administrative
building and
dressing rooms
Container
buildings
Security building
Total
Internal
temperat
ure
Heat need
for heating
kWh/rok
Thermal
gains
from
technolo
gy
kWh/rok
Consumpti
on of
electricty
for
heating
kWh/rok
22
908 360
630 465
277895
20
52 320
52 848
20
18 173
18 356
20
16 464
995 317
630 465
16 630
365729
713

current state
OSPRA INVEST indoor lighting
Calculation of consumption (no measurement) Rovinka:

- Calculation of electricity consumption going out of input power,
operation hours and efficiency of lighting sources and type of ballast
638,32 MWh/year
- Lighting is under-dimensioned on places with permanent stay of
persons
- No regulation of lighting system that would switch or dim according
to need currently manual
- Partly obsolete lighting low efficiency of optical system, missing
covers of lamps, used linear fluorescent lamps with low specific
output with classical ballast (20% consumption of power input of
lighting source)
- In part of production hall was made reconstruction with appropriate
lamps, but some of new lamps have classical ballast...
713
3. STEP: Proposal of EE and RES

measures
Type of measures:
a) According to size of investment

-) no cost measures (mostly organizational measures)
-) low cost measures (coupled with low investments and quick
payback)
-) iinvestment measures (coupled with large investments and longer
payback
b) According to achievable savings and economic return
-) measuers with short payback period (up to 5 years)
-) measures with long payback or without payback period
713

measures
OSPRA Invest - Rovinka
NON-COST Measures:
-Monitoring and evaluation of energy consumption on monthly basis
-Monitor
and
decrease
internal
temperature
especially
inadministrative part were was measured temperature higher
by2,2C in comparison to normative requirements!
-Lower the reserved capacity to 660 kW eventually max. reserved
capacity to 700 kW in case of el. delivery point 3108116420
713

measures
LOW-COST Measures:
- Connect heaters (DHW) through thermostats with timer in order to
provide for setback mode 3 hours before end of shift.
- Connect el. convectors (heating) through thermostats with timer in
order to provide setback mode of heating in administrative spaces
(8 hours working time).
- Provide for monitoring andmeasurement of el. consumption of
biggest el. consumers
713

measures
Investment measures production technology

- Replacement of main driver of the production line line B5 withinput
power 160 kW with new el. motor with with frequency speed
control.
Investment costs
Total in EUR
Energy consumption per unit:
Average el. price
Energy savings:
Achievable electricity savings
Cost savings (electricity)
Simple payback period
EUR
36 500
EUR/kWh
0,11
MWh/year
150
EUR/year 16 474
year
2,2
713

measures
Investment measures production technology, i.e.:

- Replacement of main driver of the production line B6 withtotal
input power 337 kW. The main driver input power is 160 kW,
replacement with new el. motor with frequency speed control.
Investment costs
Total in EUR
Average el. price
Energy savings:
EUR
24 000
EUR/kWh
0,11
MWh/year
EUR/year
year
80
8 750
2,8
713

measures
Investment measures buildings thermal protection of

buildings, i.e.:
- Building for administrative purposes with dressing rooms thermal
insulation, replacement of windows, instalation of thermotat with
Measure
timers
on heating
bodies
Investment
costs
Thermal insulation
Roof thermal insulation
Replacement of windows
Installation of thermotats with timers
Total costs inEUR
Unit price of energy:
Average price of electricity/heat
EUR
EUR
EUR
EUR
EUR
8496
3297
4 665
291
16749
EUR/kW
h
0,11
Energy savings:
MWh/rok
25,82
EUR/rok
2840
rok
7,5
713

measures
Investment measures buildings indoor lighting, i.e.:
- Replacement of existing lamps with lamps withIP65, high efficient
optical system reflector, linear fluorescent lamps type Master TL5
HE ECO 45W andelectronic ballast.
Investment costs
Total in EUR
Average el. price
Energy savings:
EUR
47 000
EUR/kWh
0,11
MWh/year
208
EUR/year 22 880
year
2,1
713
3. STEP: Proposal of at least 2 variants

ofOSPRA
EE measures
Invest - Rovinka i.e. - proposal of 2 variants
Measure
Energy
savings
MWh/rok
Costs
savings
(energy)
EUR/rok
Investme
nt
EUR
Simple
payback
rok
Frequency speed control of main driver of

extruder A1+replacement of snail,
150
16 517
160 000
16,7
gearbox andextrusion head (Rovinka)
150
16 474
36 500
2,2
extruder B5 (Rovinka)
80
8 752
24 000
2,8
extruder B6 (Rovinka)
210
23 123
48 000
2,1
re-granulation line (BA)
58
6 412
25 000
4,3
automatic mill KUNG (BA)
Main production hall in Rovinka
replacement of gates, thermal barriers,
66
7 216
14 280
2,0
copilits and thermotats
Administrative and dressing building
thermal insulation, replacement of
26
2 840
16 749
7,5
windows, thermostats - Rovinka
208
22 880
47 000
2,1
Indoor lighting reconstruction - Rovinka
Total s.r.o., Ambrova 35, 831 01 Bratislava,
947
104 213
371 529
3,9
En-efekt,
e-mail:
herdova@ecb.sk,
Tel.: 0904 220
713
3. STEP: Proposal of at least 2 variants of

EE measures
OSPRA Invest
each variant
- Rovinka i.e. energy balance after realization for
R. Indicator
1
Inputs fuels and energy
Changed state of resources
Consumption of fuels and energy
Before
thousand
GJ/year
EUR/year
1 435
12 459
138
1 381
11 999
836
460
53 302
1 381
11 999
836
12
1 389
After
GJ/year
11 512
11 052
460
EUR/year
1 330
925
1 277
623
53 302
1 277
623
1 389
Sale of energy to external consumer

Final consumption of fuels and
5
energy
11 052
6 Losses in el. distribution network
12
Losses in production and distribution
7
of heat from NG
Consumption of electricity for
8
heating and DHW
400
46 283
309
36 227
Consumption of NG for heating and
9
DHW
Consumption of el. for technology
1 304
1 210
10
purposes
11 275
614
10 419
457
713
4. STEP: Economy evaluation

- Simple payback period
IN = investment
CF cash-flow
- Real payback period by considering discount rate TSD
CFt = annual savings (changes of cash flow after
realisation of measures)
r dsicount factor
(1 + r)-t odroite
- Net present value
CFt - Cash - Flow of the project in year t
r - discount
t evaluated timeframe (1 to n years)
T lifetime of equipment
-
Internal Rate of Return
713
5. STEP: Environmental evaluation

Emisssions
Solid particles
SO2
NOx
CO
CO2
Electricity
kg/MWh
0,28
1,87
2,88
2,33
1084
713
5. STEP: Selection of variant

- Economy evaluation
Indicator
Value
Total costs
371 529
Change of costs for energy ( decrease/+ increase)
-104 213
Change of personal costs, i.e. slaries, insurance, ... (/+)
0
Changes of other operational costs, i.e repairs and
0
maintenance, services,insurance of property, ... (/+)
Change of other individually given costs, i.e emissions, waste
0
and others (/+)
Change of sales, i.e. of heat, electricity, used wastes, ... (/+)
0
Benefits from realisation total
-104 213
Timeframe of evaluation
20
Discount factor
5
Simple payback (Ts)
3,9
Real payback (Tsd)
6,1
Net present value (NPV)
756 666
Internal rate of return (IRR)
23,63
Unit
EUR
EUR
0
0
0
0
EUR
year
%
year
year
EUR
%
713
5. STEP: Selection of variant

- Environmental evaluation
Emissions
Before
t/year
Difference
after
t/year
t/year
Variant 2
Solid partcles
SO2
NOx
CO
CO2
3,3
6,1
33,7
27,2
12 668,7
3,0
5,6
30,9
25,0
11 641,7
0,3
0,5
2,7
2,2
1 027,0
Selection criterias:
- Economy and environmental benefits
- Technical lifetime of variants
- Operational costs/changes of costs on maintenance and operation
- Legislative if variants can bring from legislative pouint of view any
complications
713
Thank you for

your attention!
713

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ENERGY AUDITING

Ing. Bronislava Herdov, PhD.

Why energy efficiency?

Tools to increase EE? => energy auditing, energy

Why energy efficiency?

WHAT IS AN ENERGY AUDIT (EA)?

WHAT IS THE AIM OF EA?

WHAT OFFERS EA TO THE

ENERGY AUDIT - PRACTICE

Data collection, analysis and evaluation of current status

Proposal of EE and RES measures

Economy and environmental evaluation of measures

Proposal of at least two variants for implementation of measures

Drafting of written report from EA

CASE STUDY chemical industry

Step 1: Identification EA subject

Step 1: Identification EA subject

Production of PE andPP folies (Rovinka)

1 STEP: Identification of subject of EA

b) Description of main activities of EA

4 main production hall

STEP 2: data collection on energy

heat and others

collected through eothers

Total fuel and energy input

STEP 2: data collection on energy

OSPRA Invest, Ltd.

STEP 2: data collection on transformation

- Who is power supplier (ZSE, a.s.),

STEP 2: data collection about main

A. In case of buildings (thermal protection, heating, ventilation,

STEP 2: data collection on main en.

STEP 2: data collection on main en.

STEP 2: data collection on main en.

El. heaters FAICO

STEP 2: data collection on main en.

STEP 2: data collection on main en.

STEP 2: data collection on main en.

STEP 2: data collection on main en.

- Indoor lighting OSPRA Invest (Rovinka)

En-efekt, s.r.o., Ambrova 35, 831 01

Tel.: 0904 220

STEP 2: data collection on

STEP 2: data collection electricity

STEP 2: data collection electricity

STEP 2: data collection main el. consumers

STEP 2: data collection main el.

STEP 2: data collection main el. consumers

Coolling device RACA AIR 80 - R1

Water treatment EUROWATER

Cooling device ERS SC64V,

Water treatment EUROWATER

Coolling for regranulation device

STEP 2: data collection main el. consumers

STEP 2: analysis and evaluation of current

Change in stocks of fuel

Sale of energy to other customer

Losses in own sources and

2 STEP: analysis and evaluation of current

2 STEP: analysis and evaluation of

OSPRA INVEST analysis of electricity consumption production

Assessment of energy consumption going out