TPS MR Day 2

TDC 3000
GUS GUS GUS

HM AM
LCN
HG PLCG PLC Gateway NIM
PLC PM
CB
APM
EC
HPM
MC
SM
AMC
LM
DH UCN
Highway Based UCN Based Other Module
Controllers Controllers in DH / UCN
TPS Architecture
Global User Station
What is GUS?
• Global User Station (GUS) is the powerful and intuitive human

interface to the Honeywell TotalPlant Solution (TPS) system.
• This Microsoft Windows NT-based station makes plantwide

information easily accessible so you have the business and
control information you need to make better products and
increase profits.
Platform Description
• Each GUS connects to the TPN through either an LCNP or

LCNP4 interface. Each GUS also has a built-in Ethernet 10/100
BaseT connection to connect it to an existing 10/100 BaseT PIN,
or Honeywell Network Services can set up the proper 10/100
BaseT hub, router, etc., for a new PIN.
Global User Station
Process Operator Functions

• Console Functions
• Standard Operating Displays
• Custom Displays through GUS Displays
and Multiple Displays
• Managing Display Windows through
SafeView
Global User Station
Process Engineer Functions
• Display building
• Display scripting
• Control Language programming
• Create control strategies
• Build/bulk build point databases
Global User Station Block diagram
Key Board
Mother Board
IKB I/F
Drives
LCN
LCNP
LCN
MAU
PIN
MAU
LCN Interface
PIN Interface
HDD
Electronic Module MAU Media Access Unit

LCNP LCN Processor
Global User Station Personality
• GUS Personality
• Universal Personality
Petrokemya Olifins III TPS Architecture
DC PC PC PC
Plant Information N/W
Console 1 Console 2 Console 3 Console 4

Engg Sup
………. ………. ………. ………. HM AM

GUS GUS GUS GUS GUS GUS GUS GUS GUS GUS
LCN
NIM EPLCG NIM

UCN 1 UCN 2
HPM HPM HPM HPM HPM

HPM HPM HPM HPM HPM HPM HPM HPM
COMPRESSOR /
FURNACE / BOILER / RAW MATERIAL BENZENE / GASOLINE / HYDROTREATING
QUENCH / TREATING
TDC Organization
Point, Unit, Area

concept
Point
• A point is all of the information about one
particular process item.
• Point = Point ID = Tag name (all are same)
• There is no limits for number of points.
Unit
• Units are used to divide points for alarm
and message purpose and to define the
limits of the operator control
responsibility.
• If the unit is not assigned to the station
the operator can only look at the point in
the unit.
• There can be up to 100 Units per LCN
Area
• An AREA is a portion of the process
plant typically operated by one operator.
• An LCN can have maximum 10 Areas.
The Console Concept
• A Console is a group of
Operator Stations
• A Maximum of 10 stations
can be configured within a
Console
• Peripherals (drives / printers

etc) within a Console can be
shared between stations
TDC Organization
Consoles
Areas . . . . . . . . Up to 10 AREAS
AREA 01 AREA 02
Units . . . Up to
P1 P2 U1 U2
100 Units
......... ......... ......... .........
Crude FCCU Power Plant DM Plant

Limits
• Max 100 units per LCN
• Max 36 units per area
• Max 10 Areas per LCN
• No limit on number of points per Unit
• Area name - 8 Characters - Alpha / Numeric
• Unit name - 2 Characters - A/N
• Point name - 16 Characters - A/N
ENGINEERING MAIN MENU
UNIT NAME HIGHWAY GATEWAY PICTURE EDITOR
AREA NAME LOGIC BLOCKS FREE FORMAT LOGS
CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION
LCN NODES COMPUTING MODULE HM HISTORY GROUP
SYSTEM WIDE VALUES NETWORK I/F MODULE
VOLUME CONFIURATION
CONFIGURATION TOOLS
BUILDER COMMANDS AREA DATA BASE
COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS
SUPPORT SMMC/
UTILITIES MAINTENANCE
Any changes
UNIT NAME
madeHIGHWAY
here willGATEWAY PICTURE EDITOR
AREA NAME affect the NCF

LOGIC BLOCKS FREE FORMAT LOGS
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
Units are
ENGINEERING
configured (100 MAIN MENU
max)
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
Area Name is
configured here
UNIT NAME
(10 areas max)
HIGHWAY GATEWAY PICTURE EDITOR
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
Consoles are
configured here
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/

LCN Nodes are
AREA NAME configured here LOGIC BLOCKS FREE FORMAT LOGS
CONSOLE NAME
(64 max) APPLICATION MODULE BUTTON CONFIGURATION
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
CONSOLE NAME VolumeAPPLICATION MODULE BUTTON CONFIGURATION
LCN NODES configuration is

COMPUTING MODULE HM HISTORY GROUP
done here
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
Point building, slot
configuration is
UNIT NAME HIGHWAY GATEWAY done.
PICTURE EDITOR
VOLUME CONFIURATION
CONFIGURATION TOOLS
SUPPORT SMMC/
VOLUME CONFIURATION What is

Area
CONFIGURATION TOOLS
Database?
SUPPORT SMMC/
Area Database
• Area Database is a file that is loaded in to the Global

User Station’s memory during a NODE LOAD or AREA
CHANGING operation.
• Area Database tells which units the operator can
control.
• A TPS system can contain up to 10 possible areas.
The HM will contain 10 Area Database directories
(&D01 to &D10) in the system.
• The Database file is internally named as AREA01.DA
to AREA10.DA
• The name of the areas are configured in AREA
NAMES in ENGINEERING MAIN MENU.
• Each Area Database resides in the AREAnn.DA file.
Volumes and Directories
in HM
History Module Volume and Directory
Volume Directory Usage
&ASY, &DSY, &KJF, &KFO, &LDR,
&0np System Files
&AMG, &ARG, &HGG, &NMG
&OPR, &OV1, &OV2, &OV4, &HGO,
&1np &AMO, &CIO, &NMO, &PMO, &UNP, Personality load images
&OP1, &OP2, &OP4
&AMD, &CGD, &HGD, &HMD, &MND,
&2np Dump volume
&OPD, &PMD
&3np &Dan (10) Area database
&4np &Ehn (20) CL/MC object volume
&5np &Fun (100), &Znn (20) AM checkpoint
&6np &Hun (100), &Znn (20) CG checkpoint
&7np &Ihn (20) HG checkpoint
&8np &Ihn (20) NIM/PM/LM checkpoints
&9np &Ehn (20) CL/PM Sequences, LM Ladder logic
!0np !Aun (100) Continuous history, vol. 1
!1np !1np !Aun (100) Continuous history, vol. 2
!2np !2np !CSY, Cun (100) Journal manager, journals
!3np !4np !ESY On-proc, analysis, maint. support
!0np !9np (20) HM local volume (Note 5)
np is Node Pair
&ASY,number
&DSY, &KJF, &KFO, &LDR,
&0np System Files
&OP1, &OP2, &OP4
&2np Dump volume
&OPD, &PMD
&0np System Files
an
&OP1, &OP2, &OP4 is Area
Number
&2np Dump volume
&OPD, &PMD
&0np System Files
&OP1, &OP2, &OP4
&2np Dump volume
&OPD, &PMD
&4np &Ehn (20)
hn is Highway CL/MC object volume
number or UCN
number
History
&0np Module Volume and Directory
can exist
only once on an LCN
Volume (in only oneDirectory
HM) Usage
&0np System Files
&OP1, &OP2, &OP4
&2np Dump volume
&OPD, &PMD
What is the role of
History Module
&ASY Volume and Directory
directory

&0np System Files
&OP1, &OP2, &OP4
&2np Dump volume
&OPD, &PMD
Role of &ASY
Several of the files in directory &ASY are accessed each time a node is
reloaded and restarted.
When a node is loaded, the location of the &ASY directory to be used is

either implicitly stated (the source is the US that is initiating the load), or
explicitly stated, as being on the network (NET) or on a specific cartridge
drive ($Fn).
When a node starts up, the &ASY directory is accessed for information on
the system configuration (NCF.CF file) by the node administrator
software.
Honeywell supplies two versions of the &ASY directory on cartridges.

The "startup" &ASY is set up with all LCN nodes as USs, and is used
only to get the first US started, before anything else has been configured.
The second version is the "empty" NCF version. It is this second version
that is used from System Startup on which the NCF.WF and NCF.CF files
are build for your specific system.
Changes that affect the NCF
The NCF is affected by changes or additions to any of the following:
• Unit Names
• Area Names
• Console Names
• LCN Nodes
• System-Wide Values
• Volume Configuration
Changes that DON’T affect the NCF
Changes to HIWAY and BOX/SLOT CONFIGURATION do not affect

the NCF.
VOLUME CONFIURATION
CONFIGURATION TOOLS
What is Command
Processor
SUPPORT SMMC/
Uses of Command Processor Commands
• Establish volumes and directories on floppy disks and cartridges

• Establish directories on HMs
• Copy volumes, files and directories from one medium to another
Medium, means floppies, cartridges, and HMs
• Backup HM content on cartridges and restore HM content from
cartridges
• Create, modify, and list file and directory descriptors
• Protect and unprotect files
• Display or print the content of files
• List attributes and status of files and devices
Some Command Processor Commands
To list the volumes
LSV NET
List the Volumes in HM
Or
LV PN:nn (where nn is the Node Number)
LS $F3> -D (List the directories in $F3)

Some Command Processor Commands
To create volume
CR $F3>RAG> -F –MF 3000
-F is to formate
-MF is the maximum number of files in that volume
To copy
CP NET>CL>*.* $F3>RAG>*.*
Will copy all the files from HM CL directory to RAG in $F3
LS NET>*>KO*.*
Architecture Overview
Unlimited Secure Access
State -of-the-Art Operation and Engineering Tools
Experion Advanced Applications and Integration
www Stations
Application
Remote
Control
Engineering
eServer Environment Wireless
Tools
Casual Users Devices
(Operations and Maintenance) PHD
Historian
Fault Tolerant Ethernet

C200 FSC
PMD ESVT
Redundant
Servers
Allen-Bradley TPS, TDC2000, TDC3000

ControlLogix
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Video as a Process Input!
7/11/2013

TPS MR Day 2

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TDC 3000

GUS GUS GUS

HG PLCG PLC Gateway NIM

• Global User Station (GUS) is the powerful and intuitive human

• This Microsoft Windows NT-based station makes plantwide

• Each GUS connects to the TPN through either an LCNP or

Process Operator Functions

Process Engineer Functions

Electronic Module MAU Media Access Unit

Console 1 Console 2 Console 3 Console 4

………. ………. ………. ………. HM AM

NIM EPLCG NIM

HPM HPM HPM HPM HPM

Point, Unit, Area

• Peripherals (drives / printers

Crude FCCU Power Plant DM Plant

UNIT NAME HIGHWAY GATEWAY PICTURE EDITOR

AREA NAME LOGIC BLOCKS FREE FORMAT LOGS

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

AREA NAME affect the NCF

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

AREA NAME LOGIC BLOCKS FREE FORMAT LOGS

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

AREA NAME LOGIC BLOCKS FREE FORMAT LOGS

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

UNIT NAME HIGHWAY GATEWAY PICTURE EDITOR

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

UNIT NAME HIGHWAY GATEWAY PICTURE EDITOR

AREA NAME LOGIC BLOCKS FREE FORMAT LOGS

CONSOLE NAME VolumeAPPLICATION MODULE BUTTON CONFIGURATION

LCN NODES configuration is

BUILDER COMMANDS AREA DATA BASE

COMMAND PROCESSOR SYSTEM MENU SYSTEM STATUS CONSOLE STATUS

AREA NAME LOGIC BLOCKS FREE FORMAT LOGS

CONSOLE NAME APPLICATION MODULE BUTTON CONFIGURATION

LCN NODES COMPUTING MODULE HM HISTORY GROUP

SYSTEM WIDE VALUES NETWORK I/F MODULE

BUILDER COMMANDS AREA DATA BASE