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Unit - II

BALANCING

Unit-II

ME2302-Dynamics of Machinery

K.M.Kumar

Balancing of Rotating
Masses

whenever a certain mass is attached to a rotating shaft, it


exerts some centrifugal force, whose effect is to bend the
shaft and to produce vibrations in it.
In order to prevent the effect of centrifugal force, another
mass is attached to the opposite side of the shaft, at such a
position so as to balance the effect of the centrifugal force
of the first mass.
The process of providing the second mass in order to
counteract the effect of the centrifugal force of the first
mass, is called balancing of rotating masses.
The following cases are important from the subject point of
view:
1. Balancing of a single rotating mass by a single
mass rotating in the same plane.
ME2302-Dynamics of Machinery
2.
Balancing of a single rotating mass by two K.M.Kumar
masses

By a
Single Mass Rotating in the Same
Plane

ME2302-Dynamics of Machinery

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Balancing of a Single Rotating


Mass By Two Masses Rotating in
Different Planes
The system in complete balance, two balancing masses are placed

in two different planes, parallel to the plane of rotation of the


disturbing mass, in such a way that they satisfy the following two
conditions of equilibrium
1. The net dynamic force acting on the shaft is equal to
zero. This requires that the line of action of three centrifugal
forces must be the same. In other words, the centre of the masses
of the system must lie on the axis of rotation. This is the condition
for static balancing.
2. The net couple due to the dynamic forces acting on the
shaft is equal to zero. In other words, the algebraic sum of the
moments about any point in the plane must be zero. The
conditions (1) and (2) together give dynamic balancing.
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ME2302-Dynamics of Machinery

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Balancing of a Single Rotating


Mass By Two Masses Rotating in
Different Planes

ME2302-Dynamics of Machinery

K.M.Kumar

Balancing of a Single Rotating


Mass By Two Masses Rotating in
Different Planes

ME2302-Dynamics of Machinery

K.M.Kumar

Balancing of a Single Rotating


Mass By Two Masses Rotating in
Different Planes

ME2302-Dynamics of Machinery

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Masses
Rotating in the Same
Plane

ME2302-Dynamics of Machinery

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Rotating in the Same


Plane
1. Analytical method

ME2302-Dynamics of Machinery

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Rotating in the Same


Plane
2.

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Graphical method

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Balancing of Several
Masses Rotating in
Different Planes

The following two conditions must be

satisfied :
1. The forces in the reference plane
must balance,
i.e. the resultant force must be zero.
2. The couples about the reference
plane must balance,
i.e. the resultant couple must be zero.

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ME2302-Dynamics of Machinery

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Masses Rotating in
Different Planes

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Masses Rotating in
Different Planes

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ME2302-Dynamics of Machinery

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Balancing of
Reciprocating Masses
Several forces acting on the reciprocating

parts of an engine. The resultant of all the


forces acting on the body of the engine due
to inertia forces only is known as
unbalanced force or shaking force

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Forces Acting in the I.C


Engine

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Primary and Secondary


Unbalanced Forces of
Reciprocating Masses

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ME2302-Dynamics of Machinery

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Primary and Secondary


Unbalanced Forces of
Reciprocating Masses

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Partial Balancing of
Unbalanced Primary Force in
a
Reciprocating Engine

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ME2302-Dynamics of Machinery

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Unbalanced Primary Force in


a
Reciprocating Engine
As a compromise let a fraction c of the
reciprocating masses is balanced, such that c.m.r =
B.b

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ME2302-Dynamics of Machinery

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Partial Balancing of
Locomotives
The locomotives, usually, have two cylinders with cranks placed at

right angles to each other in order to have uniformity in turning


moment diagram. The two cylinder locomotives may be classified as :
1.

Inside cylinder locomotives ; and 2. Outside cylinder

locomotives.
In the inside cylinder locomotives, the two cylinders are placed

in between the planes of two driving wheels as shown in Fig.


whereas in the outside cylinder locomotives, the two cylinders
are placed outside the driving wheels, one on each side of the driving
wheel, as shown in Fig. The locomotives may be
(a)

Single or uncoupled locomotives ;

and (b) Coupled

locomotives

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ME2302-Dynamics of Machinery

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Partial Balancing of
Locomotives

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A single or uncoupled locomotive is one, in which the


effort is transmitted to one pair of the wheels only ;
whereas in coupled locomotives, the driving wheels
are connected to the leading and trailing wheel by an
ME2302-Dynamics
of Machinery
outside coupling
rod.
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Effect of Partial Balancing of


Reciprocating Parts of
Two Cylinder Locomotives

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The effect of an unbalanced primary force along


the line of stroke is to produce;
1.Variation in tractive force along the line of
stroke ; and
2. Swaying couple.
The effect of an unbalanced primary force
perpendicular to the line of stroke is to produce
variation in pressure on the rails, which results in
hammering action on the rails. The maximum
magnitude of the unbalanced force along the
ME2302-Dynamics of Machinery
K.M.Kumar
perpendicular
to the line of stroke is known
as a

Variation of Tractive Force


The resultant unbalanced force due to the

two cylinders, along the line of stroke, is


known as tractive force

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ME2302-Dynamics of Machinery

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Swaying Couple
The unbalanced forces along the line of stroke

for the two cylinders constitute a couple about


the centre line YY between the cylinders
This couple has swaying effect about a vertical

axis, and tends to sway the engine alternately


in clockwise and anticlockwise directions. Hence
the couple is known as swaying couple.
Let a = Distance between the centre lines of

the two cylinders.


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Swaying Couple

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Hammer Blow

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ME2302-Dynamics of Machinery

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Problem No.1
The following data refer to a two cylinder uncoupled
locomotives, Rotating mass per cylinder = 300 kg,
Reciprocating mass per cylinder = 330 kg, distance between
wheels = 1.5 m, distance between cylinder centres (or) pitch
of the cylinder = 600 mm, diameter of treads of driving
wheels = 1.8 m, carnks radius = 325 mm, radius of centre of
balance mass = 650 mm, locomotive speed = 60 km/hr,
angle between cylinder cranks = 90, dead load on each
wheel = 40 kN.determine (1) the balancing mass required in
the planes of driving wheels if whole of the revolving and 2/3
of the reciprocating mass are to be balanced.(2) the swaying
couple.(3) the variation in tractive force.(4) the maximum and
minimum pressure on the rail and(5) the maximum speed of
the locomotive without lifting the wheels from the rails.

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ME2302-Dynamics of Machinery

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Problem No.2
The firing order of a six cylinder vertical 4stroke engine is 1-4-2-6-3-5. the piston stroke
is 80 mm and the length of the each
connecting rod is 180 mm. the pitch distances
between the cylinder centre lines are 80 mm,
80 mm, 120 mm, 80 mm, and 80 mm
respectively. The reciprocating mass per
cylinder is 1.2 kg and the engine speed is
2400 rpm. determine the out of balance
primary and secondary forces and couples of
the engine taking a plane midway between the
cylinder 3 and 4 as the reference point.
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