Documente Academic
Documente Profesional
Documente Cultură
PUMP
CYLINDER
FRAME
GEAR
A Presentation on
Hydraulic Bar Bending Machine
by
Miss
Vinitha
Mr. Ravi Kumar.S
Mr. Prasanna.S
To design and fabricate the manual pumping of hydraulic fluid from the Hand pump.
To design and fabricate the cylinder with ram to actuate by the hydraulic fluid being
pumped from the manual pump.
To design and fabricate the rack gear to be moved by the actuation of the cylinder.
To design and fabricate the pinion gear to rotate by the actuation of the cylinder
ram and rack to effect the rolling of the pusher rod against the bar for bending to
roll against the center pin of the gear.
To design and fabricate the holder plate and frame for the action of the pumping
and the cylinder actuation and bending.
To keep pace with customer demands while phasing out old equipments, hydraulic
machines are getting developed as the need is. Hydraulic machines allows for
constant load control and makes load distribution compared to the response of a
screw drive. A hydraulic machine also has greater flexibility for cyclic and
vibrational impacts than does a screw-driven machine.
The machine is comprising the hand pump held at the base, the lifting of the
lever by the spring will suck the oil from the oil tank through a non return
valve and the pressing of the hand will effect the oil sucked from the oil tank
to the pump housing will be pushed out through one non return valve to the
outlet port to the hose pipe which connects the cylinder for actuation. The oil
filling is through the oil inlet port. When the handle by the lever is lifted up,
the piston is moved up which is creating the vacuum in the chamber and at
the downward stroke of the piston, the oil will not return to the oil container
due to the non return valve ball blocking the port, and the inlet valve to the
cylinder opens due to the compression pressure of the piston. The oil enters
the cylinder to push the ram of the cylinder out through the spring tension.
The spring is fixed within the ram which is bolted to the housing. The ram
coming out is expanding the spring by pressure of the oil entering the cylinder
chamber. Each stroke of the piston operated by the lever in the pump is
making the ram to move the ram out of the cylinder. The ram on which the
rack gear is fixed will move out of whose teeth are engaged with the spur
gear (pinion) which is rotated by the actuation.
The center pin of the spur gear will guide the bar to be bend and the offset
pin or rod will roll around the center rod bending the bar against the center
pin to get the right angle bend or any other angle as required.
Bending die
Bending arm
Hydraulic cylinder
Spur gear
Rack gear
Pumping section
The bar bending is easily hand operated with hydraulic pump and ram.
This rebar bending machine can be used for the bar of any smaller diameter upto 10mm
rod.
It is handy to be used on site and can be shifted to any construction place and used on
site.
It can be set for any angle or radius of rotation by changing the position of supports
Precise hydraulic control allows fast, efficient and bar bending for required angle or
radius.
Integrated assembly of pump, cylinder, rack gear and the spur pinion gear with pusher
rod with safety release valve.
Compact designthe self contained hydraulic pump and cylinder, punch and flexibility
saves space.
Uses manual input force through hand pump which is multiplied for the actuation.
THANK YOU