Welcom

1.3.2.

Models 3/G3000

Dispensers Model Supplied to BPCL

1) Nuovo Pignone
2) Dresser Wayne Pignone
3) Dresser Wayne

NUOVO PIGNONE
DPX - A :2204 --------------------- 2 Product X 4 Hose X 2 Display
DPX - A :2306 --------------------- 3 Product X 6 Hose X 2 Display
DPX -A :2404 --------------------- 2 Product X 4 Hose X 4 Display
DPX - A :2202H ( SHD )-------- 2 Product X 2 Hose X 2 Display
( SHD Super Heavy Duty 120 Liter/Minute )
DPX -A :2204 2T (OTPELT Rev.0) : 2 Product X 4 Hose X 4 Display

Wayne - 3G Series
.

4 X 8 X 2 : With 1 Printer
4 Product X 8 Hose X 2 Display

Wayne Global Vista

. 2 X 4 X 2 : With 2 Printer
2 Product X 4 Hose X 2 Display
3 X 6 X 2 : With 2 Printer
3 Product X 6 Hose X 2 Display

2 X 4 X 4 : With out Printer

2 Product X 4 Hose X 4 Display

2 X 4 X 4 : 2T Mix
2 Product X 4 Hose X 4 Display

iGEM CPU

Display

ISB
Data

EMT

Pulser

Nozzle
Switch

STP

iMETER

Proportional
Valve

How the Dispenser works ?

( Signal & Data Flow )

Dresser Wayne
Details of Hydraulic Components
i Meter ( Metering Unit )
i

Pulser ( Electromagnetic )

Proportional
Nozzle

Solenoid Valve.

Switch ( Magnetic Type )

i Meter

2 Piston Type.
Castings Houses 2 Meters.
No mechanical adjustment .
In built Pressure relief valve.
Reduced number of fittings resulting in less leakage potential.
Cyclic volume of 370ml.
No Gears for pulser drive.
Minimum Flow 5 LPM.
Maximum Flow Rate 90 LPM.
Minimum calibration 5 liter.
One step calibration.

i Pulser

Magnetic Type Pulser.

Electronics calibration,actual pulse count is modified
by the calibration factor and sent to the Dispenser
Computer.
Contains a Microprocessor allowing storage of Error
codes, Calibration factor and Diagnostics information.
One Pulse is equal to 2.5 ml.
This Pulser is common for all models.
Operating Voltage is 8 to 15V DC
Maximum detectible flow 135 LPM .

Proportional Type Solenoid Valve

Valve is programmed for 2 flow Low

and High.
Coil operating voltage 24V DC.
Life Time = 1,00,00,000 liters.
Slow Flow 8V DC.
Full Flow 19V Dc.
Preset;
a) Start in slow flow ( 8V DC )
b) After 40 ml start Full Flow ( 19V DC )

Electro Mechanical Totalizer

24 VDC operation
Less sensitive to ac line transients
than solid state relay

Contact protection

Standard configuration is one EMT

per nozzle.

Nozzle Boot switch

Micro encapsulated
Voltage - 5 VDC

J4

Details of Electronics Components

i

GEM Computer Board / CPU Board,

SMPS ( Power Supply ),
ISB ( Intrinsic Safe Board )
Electromagnetic Totalizer
i GEM Expansion Board,
Printer CPU & Printer Mechanism,
Display Board,
Preset Keypad,
Remote.

i GEM Computer

Site
Controller
Current
Loop
Site
Controlle
r RS 485
Power
Supply 24
VDC

Pump Relay
Board
(Dispenser
Only)
887225001

J25
J14

EMT

J1

J2

J3

J4

Pump Motor
Relay

RS 232
Software
Download
Port
Spare Outputs
for:

J5

ISB
(IEC)

Nozzle Boot
Switch

24VDC
Proportio
nal Valve

J15 and
J16

J6 and
J7

WIP 2/6
1: VCC+15
2: GND
3: Rxd
4: Txd

WIP 1/5
1:
VCC+15
2: GND
3: Rxd
4: Txd

Wayne
Intelligent
Pulser

Low & High

level Oil
Sensor
Vapour
Recovery
motor control
etc.

8.4.2 Diagnosis
Incorporated Visual Indicators for easy diagnostics,..
1 Communnications LEDs
Site
HOST RX
HOST TX
Controller DS5-Red DS12-Green
BIT-B RX
DS3-Green

BIT-B TX
DS9-Red

WIP RX
DS4-Green
CAN RX
not used
DS2-Green

WIP TX
DS11-Red
CAN TX
DS10-Red

Display
Pulser

2 Power Supply LEDs

VCC+24 DS6Green

VCC+05
DS7-Green

VCC+15 DS13Green

VCC+5 Isolated
DS14-Green

VCC+08 DS8-Green

3 - Run LED indicates

CPU activity
Run DS1 - RED
Note: All cables connected to CPU are shielded
to prevent incompatibility or EMI.

Automation - Visual Communication Indicators & Ports

Rx
Current Loop
Port

RS 422 and
RS 485 Port

Tx

LEDs indicating Site

Controller Communication

i GEM Computer Board

Single CPU controls complete Dispenser operation.

Input supply 24V DC.
Internal supply 5V DC, 8V DC, 15V DC and Isolated 5V DC.
Internal 3V/255 maH Battery backup.
Diagnostic LEDs.
Current loop and RS 485 interfaces site controller.
CPU can support up to 8 Nozzle Switch and 8 EMT.
CPU can control up to 4 Motors and 10 Solenoid Valves.

SMPS Power Supply

Standard 150W switching mode power supply

Voltage input: 100 - 240vac 15% (85 to 265 Vac)

Voltage output: 24vdc 10% (21,6 to 26,4vdc) adj. Range: -5 to 10%

Frequency: 50 - 60Hz 3Hz (47 to 63Hz)

Ripple: 2%

Hold time: 20ms min.

Over voltage and current protection

Short circuit protection

Intrinsic Safe Barrier

Protects the pulser signals

Individual fuse protection

One ISB board for 2 Pulsers

Display Board

Versions 1, 2, 3 or 4 unit price

6 Digit Money and Volume (1)

4 Digit Unit Price (1/2)

IR receiver for remote control

Super capacitor for display backup for more then 15 min

Interface for preset keypad

Preset Keypad

12-digit membrane keypad

Volume and value preset

Remote Control

16 keys

Semi-custom. Standard case and components

Uses inverted NEC standard encoding

Special features
Hydraulic
2 Meter in Single Housing
No Gear in between Pulser &
Meter.
Pulser is not physically
connected with Meter and is
electro magnetically coupled.
Pulser is having own memory
for saving the Totalizer
Reading,Error Codes
Auto calibration of Metering
Unit and no manual entry of
calibration data.

Electronics
Electronic Calibration
Electro Mechanic Totalizer
( Non Reversible )
Electronic Totalizer
Easy Step to access Electronic
Totalizer
Minimum calibration 5 Liter
1 Pulse equal to 2.5 ml.

Totalizer :

EMT Seven Digit ( Non Reversable ),

Electronics 9 Digit .
Procedure for Totalizer Accessibilty:
In Dispenser idle condition press 1&3 simultaneously
and Display will show Totaliser Reading.
or
Press Clear Button in Remote and press Enter then
Display shows Electronics Reading.
Side A: an1,an2,an3 & an4.
Side B: bn1,bn2,bn3 & bn4.

Electronics Totalizer Accessing Procedure:

1) Press 1 & 3 at a time on the Preset

keypad.
4) After 15 sec Display
2) Display shows An1
shows bn1
Totalizer Reading
Totalizer Reading

3) After 15 sec Display

shows An2
Totalizer Reading

5) After 15 sec Display

shows bn2
Totalizer Reading

CHECKSUM &
SOFTWARE VERSION
ACCESS
To access Checksum,
press CRC push button
on iGEM CPU

CHECKSUM

SOFTWARE VERSION

Wayne Intelligent Pulser

1.30
0.65
0.00
3.25
5.85
25.99
4.55
2.60
5.20
8888.88
6.50
1.95
7.80
7.15
3.90
0.500
0.250
0.000
1.250
2.250
10.000
1.750
1.000
2.000
888.888
2.500
0.750
3.000
2.750
1.500
2.599

DATA

Magnetic Wheel

A
B

Pulser
Processor

Hall Effect Sensor

DATA

Intrinsic
Safe
Barrier

DATA

iGEM
Computer

THANK YOU