SHANGHAI BEST ALLOY CO.

,LTD

Catalog
* Company Introduction
* Organization of Production
* Manufacturing Process
* Quality System
* Typical Products
* Contact Information

1. Company Introduction

The tube company was established in 1994 and went into

production in 1996. After 10 years of development, it has been one
of the biggest professional precision tube companies in China, even
in Asia.
The seamless pipe production capacity of our company is 2
tons per year. product group interval is 4 219mm, TH0.5
30mm,maximum length 19m. the product is popular used in aviation,
space flight, nuclear energy, boiler, chemical engineering, fertilizer,
chemical fiber, food , medicine, etc. Our company is the professional
production base of seamless pipe in China.
Our company have three product lines, precision tube & San
Hua tube" production line, which at 90's advanced level, is to supply
high precision tube to the needs of highly advanced industry ,such as
aviation, aerospace, nuclear energy, chemical, chemical fertilizer,
chemical fiber, during the Eight Five-year plan. Before that, the
needs of high precision tube depended on import from other country
for a long time.

2. Organization of Production
Providing raw tube Our company has perfect smelt metal and drilling skill, whose
technical merit is also leading position in china . As one of the largest special steel
production bases, we have electric arc furnace , electroslag furnace, vacuum induced
furnace, non-vacuum induced furnace, electron bombardment furnace, vacuum and
high-temperature alloy, AOD and VOD finery etc. many types of melt furnace. We can
manufacture many types of special steel, high temperature steel which can satisfy many
kinds of requirements, we have the optimum condition of offering steel billets.
Drilling
Two-roller cone mill drilling Our company have100mm two-roller cone mill machine ,
maximal drilling standard is 115mm, the advantages of this two-roller cone mill are
high ratio of finished product and short production period. Apply to general carbon
structure steel , alloy structure steel and common stainless steel.
Extrusion drilling Our company have a 3150 ton extrusion machine, that's a only of
ferrous metal metallurgical industry in China. At the present time most of the overseas
company (like Sandvik etc., the famous tube company) are using extrusion machine in
drilling of stainless steel tube and high-temperature alloy tube. Because extrusion
process makes low plasticity high alloy deformed easily, which is unmanageable .We
obtained fine surface and uniformity quality of the tube billets, which is the best way of
providing special steel , high-temperature, hard steel tube billets.

Adopting the advanced pilger cold rolling and trichloroethylene degreasing

technology, to make sure that length of tube, high of dimensional precision and good
surface quality.
Tube length attainability is more then 20 meters (under specified conditions, the
length can be lengthened. Solving the problems of furnace tube, heat exchanger tube
cant be jointed and reducing of jointing points etc., due to the reasons of technology,
safety etc.. It can meet the requirement of the length of U-pipe transporting and
heating water for large boilers, preventing the problem of nonuniform quality which
is caused by jointing.
The precision of rolled tube is high, the size tolerance as follows: diameter
0.1mm wall thickness5% can meet the requirement of high pressure boiler
tube working and technology.
Tubes surface quality is good, the brightness of internal and external surface
after rolling could reach 1.6um, even higher, improve the tubes foundation in high
temperature, enable its high temperature creep rupture strength is higher than tubes
with rough surface.
We degrease HN03+HF by adopting the trichloroethylene degreasing
technology. Traditional degreasing technology may cause the defect of superacid or
poor acid resistant-corrosive property of tube by mishandling in production. The
trichloroethylene degreasing prevents the defect effectively and has no effect on
resistant-corrosive property.

 By adopting the bright heat treatment technology, H2+N2 protection or

pure H2 bright heat treatment technics is adopted during medium and final production
of steel tube. After heat treatment tubes outside is nonoxidation, during the working
tube dont need acid cleaning, to avoid acid corrosion of finished surface, that will let
resistant-corrosive down.
Polishing Combined Sand-Belt Grinding and Polishing Working Machine set
imported from Germany is a advanced machine, when its polishing abrasive band and
tube elastic contact that cant burn the surface, and the cutting speed and stress is
uniform that ensure the quality within the standard range. By polishing, we can
upgrade the surface quality and size tolerance, obtain precise size and bright surface.
Packaging Mark The companys products are used plastic pipe closure at
the both ends, and adopted by the pipe jet printing technology under computer control.
We put obvious signs on the whole pipe surface, and mark clear indication of steel
grade, heat number, specifications, standards, manufacturers, etc., that is very
convenient for customers.
Nondestructive Test Because of the high requirement of security, we adopt
repeated nondestructive test to avoid defects. We have U1trsonic and Eddy-current
Inspectors which can satisfy the production requirement. Meantime we imported a
high precision Eddy-current & U1trsonic Inspection machine from Germany, which
can test the tube from lengthways and transverse orientations, this machine has run
two years normally, and ensure the quality of tube within the standard range.

3.Manufacturing Process
Extrusion Process

Electric furnace melting refining bloom pass (or forging

process) tube blank process (peeling, sectioning, drilling, end
processing) pre-heating first induction heating expanding
second induction heating extruding heat treatment
straightening finishing testing (physical and chemical, surface
inspection, non-destructive inspection) finishing (end preparation,
cut-to-length, polishing) marking, packing and storage

Cold rolling (drawing) technology

Electric furnace melting refining bloom pass (or forging
process) tube blank process hot extrusion or hot drilling
pickling cold rolling or cold drawing degreasing heat
treatment straightening cutting tube nondestructive
testing physical & chemical testing finish surface and
size inspection marking, packing and storage

4.

Quality System

Passed ISO 9002-1994 quality system

certificate in December 1996

Passed ISO 9001-2000 quality

management system in November 2002

Passed ISO 9001-2000 quality

management system in October 2005

Certificate of Golden Cup Prize for actual

Quality of Metallurgy Products

5. Typical Products
High-temperature alloy tubes, heat resistance and erosion
resistance alloy tubes. The typical grades are UNS
NO6600 INCOLOY800 310S Inconel690 Inconel625. Its
popular used in aviation space flight petrifaction etc.
Boiler over-heat tube heat exchanger seamless pipe
The typical grades are TP304 TP304H TP347H A387 Gr.B
P11 A106 Gr.B etc. Main product standards are
GB5310 ASTM A213/A213M GB13296 maximum outgoing
tube is 19 meters
Stainless seamless tubes for structure and fluid transport. The
typical grades are
TP304 TP316 TP304L TP316L 5120 5140 DIN
1.8507 30CrMnSiA 09MnV etc. Main product standards are
GB/T14975 GB/T14976 ASTM A269 ASTM A312/A312M

Melting, Forging Equipment

HF-SNP5t Non-vacuum Induced Furnace
FV312 1.5t Vacuum Induced Furnace
6t Vacuum Induced Furnace
1 5t Electroslag Furnace
30t Electric Furnace
825 Pre-finishing Mill
40tVOD
2000t Fast Forge Machine

Main Rolling Equipment

3150Ton Extrusion Machine
HPT 250 Cold Pilger Mill
HPT 160 Cold Pilger Mill
KPW25VMR Cold Pilger Mill
SKW75VMR Cold Pilger Mill
Eddy Current and Ultrasonic Examination Machine
GCR41/2BW Straightener
Combined Sand-Belt Grinding and Polishing Working

Machine Set

3150Ton Extrusion Machine

Germany
Maximum ingoing tube diameter mm 220 345
Outgoing tube diameter mm 76 219
Outgoing tube length m 14

HPT 250 Cold Pilger Mill

Russia
Ingoing tube diameter mm 150-280
Ingoing tube wall thickness mm 4 50
Ingoing tube length m 2 8
outgoing tube diameter mm 120-250
outgoing tube wall thickness mm 2 25

HPT 160 Cold Pilger Mill

Russia
Ingoing tube diameter mm 100-200
Ingoing tube wall thickness mm 3 25
Ingoing tube length m 2 8
Outgoing tube diameter mm 60 160
Outgoing tube wall thickness mm 2 22

KPW25VMR Cold Pilger Mill

Germany
Maximum ingoing tube diameter mm 32
Ingoing tube length m 6
Outgoing tube diameter mm 8-23
Outgoing tube length m 35

SKW75VMR Cold Pilger Mill

Germany
Maximum ingoing tube diameter mm 76
Ingoing tube length m 6
Outgoing tube diameter mm 20 60
Outgoing tube length m 35

Eddy Current and Ultrasonic

Examination Machine
Germany
Tube diameter mm 6 60
Tube length m >2
Tube wall thickness mm 0.5 6

GCR41/2BW Straightener
UK
Diameter mm 10 60
Length m 3 19

Wall thickness mm 0.5 4.5

Straightness 0.15 0.20mm/m

Combined Sand-Belt Grinding and

Polishing Working Machine Set
Germany
Diameter mm 6-60
Length m 2 19

Wall thickness mm 0.5 4

Brightness after polishing m 0.63

6. Contact Information
China
SHANGHAI BEST ALLOY CO., LTD.
Add: F14/A, No.618 XiKang Rd,
Shanghai, China.
Code: 200040
Tel: +86-21-52138068
Fax: +86-21-52138060
E-mail: jwsteel@sohu.com
Web site: www.bestalloy.cn
America
UNLIMITED ALLOYS LLC.
Add: 4449 Easton Way 2nd Floor
Columbus, Ohio 43219 .USA
Tel: 001-6143603212
Fax: 001-6143885504
E-mail: infor@unlimitedalloys.com
Web site: www.unlimitedalloys.com

Turkey
DOSAMET METAL SAN. VE TIC LTD.
STI.
Add: Sehit Murat Demir Cad. No.74
Alemdar, Istanbul, Turkey
Tel: +90 216 484 1902
Fax: +90 216 484 1904
E-mail: info@dosamet.com
Web site: www.dosamet.com
Iran
Tajhiz Sanat Hezareh (M.I.P Ltd.)
Add: Unit No. 10, 3rd Floor, Kasra Bldg.
Garous St.,Ooraman St., Motahari
Ave., Tehran, Iran
Tel: +98 (0)21 88 839 840
Fax: +98 (0)21 88 839 841
Email: Nateghi@mip.ir
Web site: www.t-put.ir