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Actual Costing

With
Material Ledger

Getting Started: Custimizing and


Production Start-up
SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 1

Content

Inventory Accounting
With
Material Ledger
Custimzing of Material Ledger
Production Start-up

Before the first postings

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 2

Customizing Actual Costing: Overview

Customizing Material Ledger / Actual Costing


Material Ledger (mandatory for Actual Costing and Parallel Valuation)
Activate Material Ledger, preset Price Determination Key
Material Ledger Type & Currencies
Number Ranges
Dynamic Price Release
Update Structure (Single/Multi-Level Actual Costing)
Multi-Level Actual Costing
Actual Cost Component Split
Other R/3 Components

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 3

Customizing Material Ledger:


Activation and Price Determination
Table View Edit Goto Selection criteria Utilities System Help

Change View: Activation of Material Ledger

Company code Company code

1000
6000
6100
9000

1000
6000
6000
9000

ML active
X
X
X

Price determination

Price determ.(binding)

2
3
3

Tips:
If Material Ledger is needed only for Transfer Pricing, set Price
Determination to 2 (transaction based), and set the flag binding!
If you want to use Actual Costing, set Price Determination to 3
(single/multi level). Set set the flag binding only if you want to
include ALL Materials in Actual Costing!

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 4

Customizing Material Ledger:


Material Ledger Type & Currencies
Table View Edit Goto Selection criteria Utilities System Help

Change View: Material Ledger Type

ML Type FI CurType CO CurType Manuell


0000
0001

Description MLType

Standard: WT like from FI+CO

Transfer Prices

Notes:
Only a total of three combinations of Currencies and
Valuation Approaches can be assigned!
If you use Transfer Pricing, you might not want to show this
valuation approach in you legal books.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 5

Customizing Material Ledger:


Dynamic Price Release

Planned Price /
Future Valuation Price
Costing 2 / Accounting 1

Dynymic Release

Current
Standard Price
Costing 2, Accounting 1

with first
Material Posting

Note:
The Dynamic Price Release does not replace the traditional functions of price
releases; those have to be carried out in any case!
Tip:
Turn on Dynamic Price Release only when you plan to release new Standard
Prices!

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 6

Customizing Material Ledger: Overview

Customizing Material Ledger / Actual Costing


Material Ledger (mandatory for Actual Costing and parallel valuation)
Update Structure
Standard Update Structure
Individual Update Structure
Multi-Level Actual Costing
Actual Cost Component Split
Other R/3 Components

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 7

Customizing Material Ledger:


Update Structure
The Standard Update Structure ensures that all of the following postings are
correctly recorded and stored in the Material Ledger:
Goods Receipts:
Receipts Transfer posting - special stock, Material tansfer posting, Stock transfer,
Project, Subcontracting, Sales order, Cost center, Production, Consumption for single-level
orders, Purchase order (grp), Fixed asset, Consumption.

Goods Issues:
Issues Transfer posting - special stock, Material tansfer posting, Stock transfer,
Subcontracting, Sales order, Production, Procurement (change involving stocks), Purchase
order (grp), Purchase order, Procurement.
Quantity
Beginning inventory
Receipts
Production
Purchase order

Preliminary
valuation

Price
Differences

Exchange
Rate Diff.

Price

Categories
Process types

...
Other receipts/consumptions

Reccomandation:
Use the Standard Update Structure. The definition of alternative structures only
allows you to manipulate the price determination by handling single-level
consumptions in a different way.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 8

Customizing Material Ledger: Overview

Customizing Material Ledger / Actual Costing


Material Ledger (mandatory for Actual Costing and parallel valuation)
Update Structure
Multi-Level Actual Costing
Activate
Integration with Cost Center Accounting and ABC
Actual Cost Component Split
Other R/3 Components

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 9

Customizing Material Ledger:


Activation of Multi-Level Actual Costing

Materials
Materials

Procurement
Procurement
Alternative
Alternative

Process
Process
Hierarchica
l
Assembly

Multiple
Methods of
Procurement

Co-Production

Cyclical
Production

Note:
With the Activation of Actual Costing, the Material Ledger will internally update
the Quantity Structure. Only with this, price- and exchange rate differences can
be rolled up during Multi-Level Actual Costing.
You decide whehter or not the consumption of Cost Center Activities and
Business Process shall be updated in the Quantity Structure as well.
You decide whether the revaluation of actual Activity Prices and Business
Process Costs is to be carried out in Cost Object Controlling or aterial Ledger.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 10

Customizing Material Ledger:


Integration with Cost Center Accounting and ABC
0 + 1: Cost
Objects are
revaluated with
actual activity prices
and costs of
business processes.

2: Materials are
revaluated with
actual activity
prices and costs of
business
processes.

Business
Business
Processes
Processes

Actual ./. Plan

Production
Production Settlement

Cost
CostCenter
Center
Activities
Activities

Business
Business
Processes
Processes

Production
Production

Cost
CostCenter
Center
Activities
Activities

Material
Material

Actual ./. Plan

Actual ./. Plan

Settlement

Actual ./. Plan

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 11

Material
Material

Customizing Material Ledger: Overview

Customizing Material Ledger / Actual Costing


Material Ledger (mandatory for Actual Costing and parallel valuation)
Update Structure
Multi-Level Actual Costing
Actual Cost Component Split
Activate
Other R/3 Components

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 12

Customizing Material Ledger:


Actual Cost Component Split
Category
Beginning Inventory
Receipts
Purchase Order
Trading Inc
Best Price Ltd
Production
Prod. Version1
...
Cumulative Inventory
Consumption
Ending Inventory

Qty

Value

Material Labor Machine Process

OH

Price

550

84,00

3,100

81,00

100

8,400

4,500

1,500

1,150

700

900

72,600

50,000

8,500

6,200

4,800

300

26,000

26,000

87,00

200

18,000

18,000

90,00

100

8,000

8,000

80,00

500

38,500

20,000

7,000

5,000

4,000

2,500

77,00

500

38,500

20,000

7,000

5,000

4,000

2,500

77,00

100

8,100

4,000

1,500

1,200

800

600

81,00

1,000

81,000

54,500 10,000

7,350

5,500

3,650

81,00

600

48,600

32,700

6,000

4,410

3,300

2,190

81,00

400

32,400

21,800

4,000

2,940

2,200

1,460

81,00

Note:
The Actual Cost Component Split needs to be activated; further, a report
has to be started to create the initial data.
Actual Costing uses the same Cost Component Split as the Product Cost
Planning.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 13

Customizing Material Ledger: Overview

Customizing Material Ledger / Actual Costing


Material Ledger (mandatory for Actual Costing and parallel valuation)
Update Structure
Multi-Level Actual Costing
Actual Cost Component Split
Other R/3 Components
Financial Accounting and Controlling
Profitability Analysis
Profit Center Accounting / Transfer Prices
Account Assignment
Invoice Verification

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 14

Customizing Material Ledger:


Financial Accounting and Controlling
n: nnot
o
i
t
Material Ledger
Cau pe 20 ca onent
p
y
t
(Valuation Area)
ncy the com nting
e
r
r
u
u
n
C
10 Local currency
ed i al Acco
s
u
be nanci
30 Group currency UNI
Fi
40 Hard currency USD

Currency translation

Financial Accounting
(Company Code)

10 Local currency
30 Group currency UNI
40 Hard currency USD

Cost Controlling
(Controlling Area)

10 Local currency

30 Group currency UNI

Tip:
Use a maximum number of three currencies / valuation approaches to
avoid constant currency translation and to reach a transparent
controlling.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 15

Customizing Material Ledger:


Profitability Analysis (1)
Sales Quantity:
Revenues:

1,000 pc
10,000 US$
Plan

Actual

Var. %

Var. Abs.

Raw Materials
Labor variable
Machine variable
Logistic Processes
Material Overheads

50,000
4,000
4,000
10,000
5,000

45,000
5,000
4,500
7,000
5,500

5,000
-1,000
- 500
3,000
- 500

Contribution Margin I

27,000

33,000

Labor fix
Machine fix

10,000
7,000

10,000
7,000

0
0

0%
0%

Contribution Margin II

10,000

16,000

6,000

60 %

6,000

10 %
- 25 %
- 13 %
30%
- 10 %
22 %

Note:
As of Release 4.6c, Profitability
Analysis can use the results of
Actual Costing just as any cost
estimate for the periodic
revaluation.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 16

Customizing Material Ledger:


Profitability Analysis (2) Define costing key

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 17

Customizing Material Ledger:


Profitability Analysis (3) Assign costing key

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 18

Customizing Material Ledger:


Profitability Analysis (4) Assign value fields

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 19

Customizing Material Ledger:


Profit Center Accounting / Transfer Prices
America

Europe/Africa

Asia

D
Division A

?
Corporate Executive
Board

E
USA

MEX

Division B
BRA

Note:
The Customizing of Transfer Pricing covers a white range of entries in the
IMG, such as Profit Center Accounting, Controlling Area, Financial Accounting,
General Controlling, Profitability Analysis, and others. For more information,
please navigate to the corresponding SAPNet Page.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 20

Customizing Material Ledger:


Account Assignment
In Account Assignment, the following transactions are to maintained:
PRD
PRY
PRV

for price difference postings (settlement, invoices, )


for single-level price differences (closing entries of Actual Costing)
for multi-level price differences (closing entries of Actual Costing)

KDM
KDV

for exchange rate difference postings (settlement, invoices, )


for single/multi-level price differences (closing entries of Actual Costing)

LKW

for all differences, if closing entries of Actual Costing are performed without
revaluation of ending inventories.

GBB/AUI for the revaluation of Materials with actual activity and business process prices

Note:
Only multi-level consumptions are revaluated. Differences for single-level
consumptions remain on the PRD account.
It is common business practice to use P&L Accounts for the transactions.
However, different practices may be common in other countries.
The transaction COC is only relevant for customers in Brasil

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 21

Customizing Material Ledger:


Invoice Verification

Exchange Rate Differences occur with


Goods Receipts with reference to Purchase Orders
if the exchange rate at the time of Invoice Receipt
differs from the

exchange rate at the Time of Goods Receipts,


or from the
assumed exchange rate

Note:
Prerequisite for the calculaton of Exchange Rate Differences is that
you activate this function in Customizing of Logistic Invoice
Verification (Materials Management).

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 22

Content

Inventory Accounting
With
Material Ledger
Custimzing of Material Ledger
Production Start-up

Before the first postings

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 23

Production Startup

Production Startup
To be startet from the Menu of Material Ledger
Creates Material Ledger Master Records
Converts stock values of Material Ledger to
stock values of Financial Accounting
(second and third currency)

Sets ML indicators in all Material Master records


Sets Material Price Determination Indicator
in Material Masters to 2 (can be changed to 3)

Fixes the Currencies used


Sets the Productive Indicator
SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 24

Production Startup

Reverse Production Startup


If Production Startup is to be reversed in a
test system,
system apply Note 108374 and follow
the instructions.

If Production Startup is to be reversed in a


productive system,
system contact SAP Development
Support!

If you assigned a currency and valuation profile

(e.g. for parallel valuation approaches), and you


want to deactivate the Material Ledger, contact
SAP Development Support!
Support

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 25

Content

Inventory Accounting
With
Material Ledger
Custimzing of Material Ledger
Production Start-up

Before the first postings

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 26

Price Determination Control for Actual Costing


Price Determination

Price Control

Transaction based 2

Moving Average Price


Standard Price

Single/Multi-level 3

Standard Price
Moving Average Price
can not be set manually
but is assigned during
period end revaluation.

Purpose
Material Ledger is
activated only for
Transfer Prices.
Specific Materials
shall not be included
in Actual Costing.
Actual Costing will be
done for all these
Materials at the end of
each period.

Note:
After the Production Startup, you have to change the key for the price
determination from 2 to 3 for all those Materials, for which you want
to do Actual Costing.
During the switch of the price determination from 2 to 3, the Price
Controll for all affected Materials will be set to S
The programm that changes the price determination key does under no
circumstances effect a revaluation of stocks.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 27

Structured Value Chains: Process Types


Demo CD / Plant 6000

Quantity

Preliminary
valuation

Price
difference

Price

Beginning inventory

1000

250

Receipts

1000

250

30

28.00

Production

...

...

...

...

Purchase order

...

...

...

...

Stock transfer
Subcontracting

...

...

...

...

...
0

...
0

...
0

...

2000

500

30

26.50

Other receipts/cons.
Cumulative inventory

25.00

Note:
With the standard settings, all material related postings are stored and
displayed with reference to Plant (example: 6000), Material (Demo CD),
and Process Type (Production, Purchase Order, ).
These characteristics are described with controlling levels of each
Material. If postings are entered, and values are assigned to the
characteristics, procurement alternatives are created.

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 28

Structured Value Chains: Process Types


Process Type
Purchase
Purchase order
order
Subcontracting
Subcontracting

Characteristics of the Controlling Levels


Plant/material
Plant/material
Purchasing
Purchasing organization/
organization/ vendor
vendor
Plant/material
Plant/material
Purchasing
Purchasing organization/
organization/ vendor
vendor

Stock
Stock transfer
transfer

Plant/material
Plant/material
Issuing
Issuing plant
plant

Reposting/
Reposting/
material
material
Plant/material
Plant/material

Issuing
Issuing plant/
plant/ material
material

Production
Production
Plant/material
Plant/material

Production
Production plant/
plant/ planning
planning plant
plant

Tip:
You can change the
controlling level of each
Material, so that addititional
characteristics are stored
and displayed.

BOM
BOM // routing
routing
Production
Production version
version

Demo CD / Plant 6000

Price
difference

Price

Beginning inventory

1000

250

Receipts

1000

250

30

28.00

Production

...

...

...

...

Purchase order
Vendor A/ Puchase Org. 1

...

...

...

...

...

...

...

...

2000

500

30

Vendor B/ Puchase Org. 2


Other receipts/cons.
Cumulative inventory

Preliminary
valuation

Quantity

SAP AG 2000 ML Workshop Sao Paulo August 2000 (Jan-G. Groeneveld, Product Management R/3 Cost Management) / 29

25.00

26.50

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