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Chapter Eight

Results Postprocessing

Results Postprocessing

Chapter Overview
In this chapter, aspects of reviewing results will be
covered:
A.
B.
C.
D.
E.
F.
G.
H.

ANSYS Workbench Simulation

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Viewing Results
Scoping Results
Exporting Results
Coordinate Systems & Directional Results
Solution Combinations
Stress Singularities
Error Estimation
Convergence

The capabilities described in this section are applicable to


all ANSYS licenses, except when noted otherwise

August

Results Postprocessing

A. Viewing Results
When selecting a results branch, the Context toolbar displays ways of viewing results:

Min/Max

Legend Settings

Displacement Scaling

Display Method

Contour Settings

Animation Controls

Outline Display

Probe Tool

Slice Planes

Export AVI

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Vector Display Controls

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Results Postprocessing

Displacement Scaling
For structural analyses (static, modal, buckling),
the deformed shape can be changed
By default, the scaling is automatically exaggerated
to visualize the structural response more clearly
The user can change to undeformed or actual deformation

No Displacement Scaling

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Automatic Displacement Scaling

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Results Postprocessing

Legend Controls
Auto Select
Reset

Enter maximum/minimum
range for contours

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Enter maximum/minimum
legend value or allow auto
selection

Training Manual

Color/Position/Size
Selectors

Contour number
selector

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Results Postprocessing

Display Method
The Geometry button controls the contour
display method. Four choices are possible:
Exterior

IsoSurfaces

Exterior is the default


display option and is
most commonly used.
IsoSurfaces is useful
to display regions with
the same contour value.

Capped IsoSurfaces

Slice Planes

Capped IsoSurfaces
will remove regions of
the model where the
contour values are
above (or below) a
specified value.
Slice Planes allow a
user to cut through the
model visually. A
capped slice plane is
also available, as shown
on the left.

Model shown is from a sample Inventor assembly.

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Contour Settings
The Contours button controls the way in
which contours are shown on the model
Smooth Contours

Isolines

Contour Bands

Solid Fill

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Outline Display
The Edges button allows the user show the
undeformed geometry or mesh

No Wireframe

Show Undeformed Model

Show Undeformed Wireframe

Show Elements

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Slice Planes
When in Slice Plane viewing mode, slice planes
can be added and edited

To add a slice plane, simply select the Draw Slice Plane


icon, then click-drag with the left mouse across the Graphics
window. The path created will define the slice plane.
To edit a slice plane, select the Edit Planes icon. The
defined planes will have a handle in the Graphics window.
Drag the handle to move the slice plane
Click on one side of the bar to show capped slice display
Select the handle, then hit the Delete key to remove plane

Handles of 3 defined slice planes

Move a slice plane by dragging handle

Click on one side of bar to cap view

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Min/Max and Probe

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The min/max symbols can be removed by selecting


the Maximum and Minimum buttons

Results can be queried on the model by selecting the


Probe button
Left-mouse click to add an annotation of the value being
queried on the model.
Use the Label button
annotations

to select and delete unwanted

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. . . Probe Tool
The Probe object (previous page) allows
users to annotate a result at a particular
location on a contour plot

The Probe Tool allows you to scope a result


object to a location and make that result
parametric

The Probe tool can be scoped to geometry


or located using a coordinate system

The orientation of the result item can be


with respect to global or local coordinate
systems

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. . . Probe Tool
Probe Tool example:
Local coordinate system defined as
shown
Probe tool located at local CS
Stress results (all) requested

Local CS

Probe Tool

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Results Postprocessing

Animation Controls

Training Manual

The animation toolbar allows user to play, pause, and stop animations

Note: animations are accessed via the tab at the bottom of the graphics screen

Start/Stop/Pause

Control resolution and speed

Distributed animation interpolates results


while results sets animates only solution
points.

Note: pause feature available


during playback

Export video
(avi) file

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Results Postprocessing

Alerts
Alerts are simple ways of check to see if a scalar
result quantity satisfies a criterion

Alerts can be used on most contour results except for vector


results, Contact Tool results, and Shape Finder
Simply highlight that result branch RMB and insert an Alert
In the Details view, specify the criterion

In the Outline tree, a green checkmark indicates


that the criterion is satisfied. A red exclamation
mark indicates that the criterion was not satisfied.

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Manipulating the Legend


For exterior contour plots, the legend can
be manipulated to show result distributions
more clearly.

Original Contour Legend

Modified Contour Legend

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Manipulating the Legend


Capped IsoSurfaces are manipulated
by an independent controller

Icons allow isosurface, top or bottom


capped plots

The striped areas of the legend show


what values will not be displayed

The cap threshold can be controlled via


the slider or by typing the value directly

Capped/Top/Isosurface
Display

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Threshold Controls

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Results Postprocessing

Vector Plots

Vector plots involve any result quantity with direction, such


as deformation, principal stresses/strains, and heat flux
Activate vectors for appropriate quantities using the vector
graphics icon
Once the vectors are visible their appearance can be modified
using the vector display controls (see next slide for examples)

Vector Length Control

Proportional Vectors

Equal Length Vectors

Grid Aligned

Vector Length Control

Element Aligned

Line Form

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Solid Form

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Results Postprocessing

Vector Plots
Examples

Solid Form, Grid Aligned

Proportional Length

Line Form, Grid Aligned

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Equal Length

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Results Postprocessing

Multiple Viewports
Using multiple viewports is especially useful for
postprocessing, where more than one result
can be viewed at the same time
Useful to compare multiple results, such as results from
different environments or multiple mode shapes

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Default Settings
Under Tools > Options > Simulation: Graphics, the
default graphics settings can be changed.

This way, each user can make all results for new simulations
be displayed to his/her preference

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Results Postprocessing

B. Scoping Results

Sometimes, limiting the display of results is useful when


postprocessing
Scoping automatically scales the legend and only shows the
applicable surface(s) or part(s), making result viewing easier
Scoping results on edges produces a path plot, allowing users
to see detailed results along selected edges
Results scoping is very useful for convergence controls
(discussed later in this chapter)
When using Contact Tool, Simulation automatically scopes
contact results to contact regions.

Results scoping can be performed on any result item in the


Solution branch for any type of geometric quantity

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Scoping Surface/Part Results

To scope contour results, simply do either of the following:


Select part(s) or surface(s), then request the result of interest
Select the result item, then click on Geometry in the Details
view. Select the part(s) or surface(s), then click on Apply

When this is performed, the Details view of the result item


will indicate that results will be shown only for the selected
items.
The displayed values will show non-selected surfaces/parts as
translucent.

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Scoping Surface/Part Results


Some examples of scoping results on surfaces/parts:

Stress results on selected surfaces

Scoping results on a single part

Vector Principal Stresses on single part

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Scoping Edge & Vertex Results


Results can be scoped to a single edge
Select a single edge for results scoping

A path plot of the result mapped on the edge will be displayed

In a similar manner, results can also be scoped to a single


vertex. No contour results will be displayed since only a
vertex is present, but the value will reported in the Details
view for the selected vertex

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Renaming Scoped Results


For scoped results, it is often useful to automatically
rename the result branch

Right-click on the result branch and select Rename Based on


Definition. The name will become more descriptive.
The result branch name is now more
descriptive, indicating it is a scoped
result on a given edge.
Renaming result branches is also
useful for directional results, as it will
change the name to the direction of the
stress or deformation or heat flux.

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C. Exporting Results

Training Manual

Tabular data from Simulation can be exported to Excel for


further data manipulation

To export Worksheet tab information, do the following:


Select the branch and click on the Worksheet tab
Right-click the same branch and select Export
This can be used for Geometry, Contact, Environment,
Frequency Finder, Buckling, and Harmonic Worksheets

To export Contour Results


Right-click on the result branch of interest and select Export
This can be used for any result item of interest
Node numbers and result quantities will be exported
Exporting large amounts of data can take some CPU time

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Exporting Results

Training Manual

Usually, for result items, the internal ANSYS node number


and result quantity will be output as shown below.

To include node locations, change this option under Tools


menu > Options > Simulation: Export

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Exporting Results

For principal stresses and strains, additional information of


the orientation needs to be included when export to .XLS:
The generated Excel file will have 6 fields:
The first three correspond to the maximum, middle and minimum
principal quantities (stresses or strains).
The last three correspond to the ANSYS Euler angle sequence
(CLOCAL command in ANSYS) required to produce a coordinate
system whose X, Y and Z-axis are the directions of maximum,
middle and minimum principal quantities, respectively. This Euler
angle sequence is ThetaXY, ThetaYZ and ThetaZX and orients the
principal coordinate system relative to the global system.

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D. Coordinate Systems
If coordinate systems are defined, a new item will be
displayed in the Details view of directional results:

As shown below, one can select from defined coordinate


systems. The selected coordinate system will define x-, y-,
and z-axes
Direction Deformation, Normal/Shear Stress/Strain, and
Directional Heat Flux can use coordinate systems
Principal stress/strain have their own angles associated with them
Other result items are scalars, so there are no directions
associated with it

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Coordinate Systems
For the model shown below, one local
cylindrical coordinate system is defined
Note that displaying Deformation in the xdirection in the global and local coordinate
systems will show different results.

If the user wants to see what is the radial


displacement at the larger hole, a local cylindrical coordinate
system allows to visualize this type of displacement.

Deformation in Global X-Direction

Deformation in Local Cylindrical X-Direction

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E. Solution Combinations

For ANSYS Professional licenses and above, the Solution


Combination branch can be added to the Model branch to
provide combinations of existing Environment branches
Solution combinations are only valid for linear static structural
analyses
Linear combinations are only valid if the analyses are linear
(Chapter 4)
Thermal-stress and other types of analyses are not supported
The supports must be the same between Environments for the
results to be valid. Only the loading can change to allow for
solution combinations
Solution combination calculations are very quick and do not
require a re-solve

ANSYS License
DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics

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Availability

x
x
x

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Results Postprocessing

Solution Combinations
To perform solution combinations, do the following:

Add a Solution Combination branch. The Worksheet view will


appear
In the Worksheet view, add Environments and a coefficient
(multiplier). The solution combination will be the sum of the
multiples of the various Environments selected.
Request results from the
Context toolbar. These
results will reflect the sum
of the products of the
selected Environments

ANSYS License
DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics

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Availability

x
x
x

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Results Postprocessing

Solution Combinations

For example, consider the case below of a sample model


with two environments
Environment

Environment 3

Solution Combination Results

ANSYS License
DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics

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x
x
x

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Results Postprocessing

F. Stress Singularities

In most finite-element analyses as the mesh is refined one


expects to get mathematically more precise results.
Quantities directly solved for (degrees of freedom) such as
displacements and temperatures, converge without problems
Derived quantities, such as stresses, strains, and heat flux,
should also converge as the mesh is refined, but not as fast or
smooth as DOF
In some cases derived quantities such as stresses and heat
flux will not converge as the mesh is refined. These are
situations where these values are artificially high

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Stress Singularities
In a linear static structural analysis, there are several
sources which may cause artificially high stresses:

Stress singularities
Geometry discontinuities, such as reentrant
corners (shown on right)
Point/edge loads and constraints
Fixed supports and other constraints which prevent Poissons
effect
Fixed supports and other constraints which prevent thermal
expansion

In the above situations, refining the mesh at the artificially


high stress area will keep increasing the stresses

Model shown is from a sample Mechanical Desktop assembly.

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Stress Singularities

Training Manual

If the singularity is not in an area of interest one can usually scope


results only on parts or surfaces of interest

If the singularity is in the area of interest there are several ways to


obtain more accurate stress results:
Stress singularities
Model geometry with fillets or other details which do not cause geometric
discontinuities
Apply loads spread over areas rather than point loading

Overconstraints
A Fixed Support is an idealization, and modeling the constraint properly may
be required (possibly including the geometry on which the part is
connected)

Although the above are some suggestions, these usually involve


additional effort or more nodes/elements, so it is up to the user to
review the results and understand if and why stresses may be
artificially high.

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G. Error Estimation

Training Manual

You can insert an Error result based on stresses (structural),


or heat flux (thermal) to help identify regions of high error
(see example next page)

These regions show where the model would benefit from a


more refined mesh in order to get a more accurate answer

Regions of high error also indicate where refinement will


take place if convergence is used

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. . . Error Estimation

Training Manual

Error plot shows region where element mesh refinement


may be necessary.

Error is plotted in terms of energy.

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H. Convergence

Training Manual

As noted earlier, as the mesh is refined, the mathematical


model becomes more accurate. However, there is
computational cost associated with a finer mesh.

Obtaining an optimal mesh requires the following:


Having criteria to determine if a mesh is adequate
Investing more elements only where needed

Performing these tasks manually is cumbersome and


inexact
The user would have to manually refine the mesh, resolve, and
compare results with previous solutions.

Simulation has convergence controls to automate adaptive


mesh refinement to a user-specified level of accuracy

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Convergence
To use this feature, simply select a
result item RMB and insert
Convergence
In the Details of the Convergence branch
select the max or min value for
convergence and allowable change (20%
default)
In the Details view of the Solution
branch, input the
max number of refinement loops per
solve
Input a reasonable value, such as 1 to 4,
so that Simulation will not try to refine the
mesh indefinitely.

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Convergence

Simulation will automatically refine the mesh and resolve


At least two iterations are required (initial solution and first
refinement loop)
The Max Refinement Loops is used to specify the number of
allowable iterations (2 to 4 max loops is usually sufficient)

The mesh will automatically be refined only in areas deemed


necessary based on error approximation techniques
The convergence information is stored in
the Convergence branch
Not converged: a red exclamation mark will appear
Converged: a green checkmark will be shown

The result branches will display only the last solution

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Convergence

After the solution is complete, one can view the results and
the last mesh
Note that the mesh is refined only where needed, as shown in
the example below
The Convergence branch shows the trend for each refinement
loop as well as the values and number of nodes and elements
in the mesh

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Convergence & Stress Singularities

As mentioned earlier there are some causes for artificially


high stresses
Stress singularities are theoretically infinite so Simulations
adaptive mesh refinement will be affected
By specifying a reasonable value for the Max Refinement
Loops, this will allow the user to know quickly whether a
stress singularity or other type of artificially high stress
source is present

In this case, it is clear that the stresses


will increase without bound.
By examining the model, it was clear
that a stress singularity existed, which
explains why the stresses do not
converge as it normally would.

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Convergence & Scoping

Besides adding details to remove stress singularities, one


can also converge on scoped results
If the artificially high stress region is not of interest, one can
scope results on selected part(s) or surface(s) and add
convergence controls to those results only
This provides the user with control on where to perform mesh
refinement
This also allows the user to ignore areas of artificially high
stresses which are not of interest

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Convergence & Scoping Example


For example, consider the simple part below

The part below contains geometric discontinuities as shown


For a given set of loading conditions if the user knew that the
bottom of the part was failing this may be the region of
interest

Possible stress singularity

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Region of interest

Model shown is from a sample Mechanical Desktop assembly.

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Results Postprocessing

Convergence & Scoping Example

The solution becomes


very costly by including
the stress singularity.

On the other hand,


convergence controls
on scoped results
allows for adaptive
refinement only in userspecified locations,
providing the user with
more control over the
mesh and the adaptive
solution.
In this way, the user can
get accurate stresses
on the bottom surface
of the part.

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If convergence controls
were simply added to
the entire model, the
geometric discontinuity
would cause a stress
singularity which
increases without
bounds.

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Results Postprocessing

Results Not Used with Convergence


Convergence cannot be used on the following result
quantities:
Any type of vector result
Contact Tool results
Frequency Finder stress/strain results
Buckling stress/strain results
Harmonic analysis results
Shape Finder results
Fatigue Tool graph results

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Convergence Summary
Convergence Details:

the percent change is related to the previous solution. This


is not percent error
Convergence controls do not compensate for inaccurate
assumptions
Convergence controls trigger adaptive mesh refinement. Each
solution will take longer than the previous one
Scoping results which contain convergence controls helps to
minimize mesh density by isolating the areas of interest

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Results Postprocessing

I. Workshop 8 Advanced Results Processing


Workshop 8 Advanced Results Processing

Goal:
Analyze the high pressure vent assembly shown below and
then use some of the advanced postprocessing features to
review the stress and deflection results.

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