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ROLLER BEARING
Presented by:
Manish Kumar Jha(13135054)
Mohak Singhal(13135055)
Mohd. Saif Khan(13135056)
Pankaj (131350)
Paras Malik(13135061)
Saurabh Khandelwal(131350)
Yogendra Singh(13135099)
What is Bearing?
Types of Bearing
Plain Bearing
Rolling element Bearing
Jewel Bearing
Fluid Bearing
Magnetic Bearing
Flexure Bearing
Rolling-element Bearing
A rolling-element bearing, also known as a rolling bearing, is
a bearing which carries a load by placing rolling elements (such as
balls or rollers) between two bearing rings called races. The relative
motion of the races causes the rolling elements to roll with very
little rolling resistance and with little sliding.
There are five types of rolling-elements bearing
1. Ball bearing
The bearing has inner and outer races
between which balls roll. Each race features
a groove usually shaped so the ball fits slightly
loose. Thus, in principle, the ball contacts each
race across a very narrow area.
4. Gear bearing
Gear Bearing is roller bearing combining to epicyclical
gear. Each element of it is represented by concentric
alternation of rollers and gearwheels with equality of roller
diameter to gearwheel pitch diameter.
5. Tapered roller
Tapered roller bearings use conical rollers
that run on conical races. Most roller bearings
only take radial or axial loads, but tapered
roller bearings support both radial and axial
loads, and generally can carry higher loads
than ball bearings due to greater contact area.
6.Needle roller
Needle roller bearings use very long and thin cylinders.
Often the ends of the rollers taper to points, and these
are used to keep the rollers captive, or they may be
hemispherical and not captive but held by the shaft
itself or a similar arrangement.
SELF LUBRICATING
Self lubricating is characterized by
bearings ability to transfer microscopic
amount of material to mating surface.
WHY?
Lubrication cannot remain optimal under
all dynamic conditions such as varying
speed, load and surface geometries.
Accessibility in design.
HOW?
Polytetrafluoroethylene(PTFE)
Transfer Process
It is an ongoing dynamic function of a self
lubricating bearing that will continue
throughout its operational life.
Break in period
50 to 100 cycles
Cylindrical rollers
Centre to centre turning
Grinding
Cut into small rollers using hack saw
Finshing operation:
1. filing
2. grinding
Inner ring
Facing to required dimensions on gear
blanks
Drilling and boring to fix mandril
Turning to required dimensions
Grooving on lateral surface to fix rollers
Outer ring
LOAD CONSIDERATION
Roller bearings are used in radial loading of
bearing which can be (a) static or (b)
dynamic.
1. In static loading ,static load carrying
capacity (C) is the static load on bearing
which deforms balls permanently by
0.0001 of the roller diameter at the most
heavily stressed point .The force at most
heavily stressed point P can be given by
P=5C/z
Where z is numbers of roller.
2. Dynamic load carrying capacity (C) is the
radial load in the bearing that can be
carried for the minimum life of one million
revolutions.
The rated life of bearing (L) can be
given by
L=(C/P)^(10/3)
where P is equivalent radial load.
AIRCRAFT
self lubricating bearings are used to make
rotors of Helicopter and Aeroplane.
MARINE
self lubricating bearing are used in marine
gear pump. They are also used in bow
and stern thrusters.
AUTOMOTIVE
In automobiles self lubricating bearings are
used in, Active driving elements like brakes,
steering, shock absorber.
Cooling elements like radiator, fans. Comfort
and security elements like wipers, mirrors, seats,
sunroofs.
INDUSTRIAL
Self lubrication is ideal in situation where normal lubrication
is not possible or troublesome.
Paper Industry
No lubrication possible due to risk of paper contamination.
Food Industry
No lubrication possible due to risk of food contamination.
They are also used in bottling machinery, sewing
machines, conveyor chain.
HOUSEHOLD APPLIANCES
they are used in some of our daily used
household appliances, like washing
machines, fans, shaving machine, juicers,
air conditioning, vacuum cleaners self
lubricating bearings are used.