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1 Welding Inspection
Page 1 of 3
Name: [Block capitals] Mr. I C Plenty
Welding process:
MMA/SMAW
Date
22/08/2003
M E AS U R E
WELD FACE
A
Lack of sidewall
fusion
FROM
87
THIS
51
D AT U M
Slag
inclusion
NOTES:
230
153
C
Undercut smooth
1.5 max
Gas pore
1.5
22
236
30
40
Arc Strike
Centreline
crack
241
EDGE
Cap height :
4mm.
Weld width:
12-14mm
Toe blend:
Poor
Misalignment:
2mm
Angular Distortion 3mm in 50mm
Spatter along weld length or scale on the plate surface
001
Page 2 of 3
M E AS U R E
WELD ROOT
A
FROM
Root
concavity 2
deep
23
10
C
Lack of root
Fusion
247
THIS
128
20
50
D AT U M
EDGE
Incomplete
root
penetration
4mm.
2mm
3mm
I C Plenty
SPECIMEN NUMBER 001
EXTERNAL DEFECTS
Defect Type
Defects
Noted
Pipe/Plate
Section
1
Accumulative
Total
2
A-C
4mm
Maximu
m
Allowanc
e
2mm3
Section/
Table No
4
Accept/Reject
5
Reject
15
A-C
Poor blend
Smooth
Reject
Incomplete filling
A-C
22mm
None
Reject
A-C
N/A
------------
----------
Accept
Slag Inclusions
A-C
70mm long
50mm
Reject
Undercut
A-C
1.5mm depth
1mm
Reject
Surface Porosity
A-C
1.5mm
1mm
Reject
Cracks/Crack-like defects
A-C
40mm
NONE
Reject*
Lack of fusion
A-C
22mm
NONE
Reject
Arc strikes
A-C
NONE
Reject***
Mechanical damage
A-C
NONE
------------
-----------
Accept
Laps/Laminations
A-C
NONE
------------
-----------
Accept
Misalignment (Linear)
A-C
2mm
2mm
15
Accept
A-C
N/A
------------
----------
Accept
Root Defects
Misalignment
A-C
2mm
2mm
Accept
A-C
4mm
2mm
15
Reject
A-C
50mm
NONE
13
Reject
A-C
20mm
NONE
11
Reject
Root Concavity
A-C
2mm depth
1mm
10
Reject
Root Undercut
A-C
NONE
------------
----------
Accept
Cracks/Crack-like defects
A-C
NONE
------------
----------
Accept
Slag inclusions
A-C
NONE
------------
Accept
Porosity
A-C
NONE
------------
Accept
Laps/Laminations
A-C
NONE
------------
----------
Accept
I C Plenty
Signature.........................................................
*Delete which is not applicable.
Date.....................................................................................
Use the other side for any comments.
No
Imperfection
Comments
Allowance
Cracks
Not permitted
Porosity/Gas
pores/elongated
Gas cavities (wormholes)
pipes
L = 13mm Max
L = 1mm Max
Solid Inclusions
Maximum 1mm
Solid Inclusions
Not permitted
Lack of Fusion
Side wall/Root/Inter-run
Not permitted
Incomplete Root
Penetration
Overlap/Cold lap
Not permitted
Linear Misalignment
10
Angular Misalignment
Maximum 10
11
Undercut
Smoothly blended
12
Arc Strikes
Seek advice
13
Laminations
Not permitted
14
Mechanical Damage
Not permitted
15
Cap Height
16
Penetration Bead
17
Toe Blend
18
Spatter
19
Weld Appearance
20
Root concavity
Not permitted
Weld face/Root
Not permitted
0 3mm h Maximum
0 2mm h Maximum
Smooth
Refer to manufacturer
Regular
Any Questions