Documente Academic
Documente Profesional
Documente Cultură
Technologies
Industrial Automation
PLC & SCADA
By:Prateek Gupta
www.innovianstechnologies.com
Innovians
Technologies
What is Automation ?
Making Automate
Automate To do by
itself
www.innovianstechnologies.com
Innovians
Technologies
Innovians
Technologies
In Other Words,
Using Technology
in the places
where humans errors
are possible.
And using manpower in
appropriate way
www.innovianstechnologies.com
Innovians
Technologies
What is Automation ?
www.innovianstechnologies.com
What is Industrial
Automation ?
www.innovianstechnologies.com
How do you do ?
Simplification
through applying ideas of
appropriate branch of engineering
ELECTRICAL
ELECTRONICS
MECHANICAL
INSTRUMENTATION
MECHATRONICS
OPTICAL
COMPUTERS,
Almost You apply Al l branches of SCIENCE &
ENGINEERING
www.innovianstechnologies.com
If We
Consider, MAN
Then,
EYE
Systems
EAR
SKIN
NOSE
TONGUE
: MACHINE
: Photo Electric Sensors, Vision
:Ultrasonic Sound, Vibratory Sensors
INPUTS
: Temperature, Magnetic, Tactile,
Shock, Viscosity, Flow, etc.
: Chemical Sensors
: Bio Sensors
OUTPUTS
HANDS
LEGS
MOUTH
BRAIN
: Controllers
Devices
www.innovianstechnologies.com
TRANSMITTERS
Innovians
Technologies
Automation
Components
www.innovianstechnologies.com
Innovians
Technologies
History of Automation ?
www.innovianstechnologies.com
Innovians
Technologies
Manual Control
All
operators
Drawbacks
Likely human errors and consequently its effect on
quality of final product
www.innovianstechnologies.com
Innovians
Technologies
Pneumatic Control
Industrial
www.innovianstechnologies.com
Innovians
Technologies
www.innovianstechnologies.com
Innovians
Technologies
Innovians
Technologies
Programmable Logic
Controllers
In
Innovians
Technologies
Advantages of PLC
Reduced space
Energy saving
Ease of maintenance
Economical
Greater life & reliability
Tremendous flexibility
Shorter project time
Easier storage, archiving and documentation
www.innovianstechnologies.com
Innovians
Technologies
Industrial Automation
Components
Field Instruments
Control Hardware
Control Software
www.innovianstechnologies.com
Innovians
Technologies
Control Hardware
Control Panel
Field Cabling
Junction Box
Field Cabling
Innovians
Technologies
Automation Advantages
www.innovianstechnologies.com
Innovians
Technologies
Automation
Disadvantages
www.innovianstechnologies.com
Innovians
Technologies
Automation Application
www.innovianstechnologies.com
Innovians
Technologies
Introduction to Programmable
Logic Controller (PLC)
www.innovianstechnologies.com
Innovians
Technologies
www.innovianstechnologies.com
Innovians
Technologies
Areas of Applications
Any application in any
industry that requires
electrical control
Packaging
Bottling & Canning
Material Handling Machining
Power Generation HVAC/ Building
Automation
Security Systems
Automated Assembly
Paint Lines
Water treatment
Industry
Cement Automobile Chemicals
Plastics
Metals Paper
F&B
www.innovianstechnologies.com
Engineer Operator
station
station
Supervisor
Station
gateway
direct I/O
data concentrators,
not programmable,
but configurable
COM 2
CPU
I/O
COM1
I/O
I/O
PLC
gateway
COM
COM
CPU
I/O
Field Bus
I/O
COM
I/O
CPU
COM
I/O
I/O
I/O
I/O
CPU
Field Stations
small PLC
www.innovianstechnologies.com
Control Station
with Field Bus
Field Bus
COM
directly connected
I/O
I/O
I/O
PLC
COM 2
CPU
COM1
I/O
I/O
I/O
I/O
I/O
COM1
large
PLCs
CPU
Control Bus
(e.g. Ethernet)
FB
gateway
Field Devices
Innovians
Technologies
Human Machine
Interface
In the
industrial design field of humanmachine interaction,
the user interface is the space where interaction between
humans and machines occurs.
The user interface includes hardware (physical) and
software (logical) components.
It provides a means of :
Input, allowing the users to manipulate a
system, and/or
Output, allowing the system to indicate
the effects of the users' manipulation
www.innovianstechnologies.com
Innovians
Technologies
SCADA systems
used to monitor and control a plant or equipment
in industries
such as:
telecommunications, water and waste control,
energy, oil and gas refining and transportation
www.innovianstechnologies.com
Innovians
Technologies
Purpose
A SCADA SYSTEM
Gathers information from Remote Terminal Units
(RTUs) and/or (PLCs), and the central host and the
operator terminals(such as where a leak on a
pipeline has occurred).
Transfers the information back to a central site,
then alerts the home station that a leak has
occurred
carries out necessary analysis and control,
www.innovianstechnologies.com
Innovians
Technologies
What do SCADA
Provide?
Dynamic
Process Graphics
Basic SCADA functionality
Real time &historical trend
Alarms
Recipe Management
Security
Report Generation
Logging, Archiving
Device connectivity
Data base connectivity
Interfaces
Innovians
Technologies
DEVICE CONNECTIVITY
Every
manufacturer
have
there
one
communication or follow different protocols.
way
www.innovianstechnologies.com
Innovians
Technologies
Benefits of SCADA
www.innovianstechnologies.com
Innovians
Technologies
Configuration of SCADA
Systems
Data Server
Data Server
PLCs
Field Bus
www.innovianstechnologies.com
Innovians
Technologies
Configuration of SCADA
Systems
PLC
Program
s
Communicatio
n
Processor
Analog-Input
Value-AI-0
Value-AI-1
Analog-Output
Value-AO-0
Value-AO-1
www.innovianstechnologies.com
SCADA
Mapping
Field Bus
Analog-Input
Vacuum_VALUE
Pressure_VALUE
Analog-Output
Valve_1_OUT
Heater_1_OUT
Innovians
Technologies
Roles of Engineers in
Industrial Automation
www.innovianstechnologies.com
Innovians
Technologies
www.innovianstechnologies.com