DCS800 Technical Presentation e C

ABB DC-Drives - 1 DCS800 presentation
NURUL
DCS800
built on DCS technology
DCS800
Technical Presentation
ABB Group - 2 DCS800 presentation
DCS800 - Contents
Overview
Simplicity, basic package
Scalability
Programmability
DCS800 - The next generation

The best of four worlds
DCS800
Co
ntr
ol
of perf
DC orm
S 6 an
00 ce
ility
b
a
ap
c
ing 00B
m
5
ram CS
g
D
Pro of
ty
lici 00
p
Sim CS 4
D
of
Sy
ne
AC rgies
dri wit
ve h
s
DCS800 - Complete range of power stacks

20 A to 5200 A in single modules
D7: 2050 A
- 5200 A
D1: 20 A - 140 A
D2: 180 A - 260 A
D3: 315 A - 520 A
D4: 610 A - 1000 A
D6: 1900 A
- 3000 A
D5: 900 A
- 2000 A
DCS800 - EZ2Use during its whole lifecycle
Sales:
Presentations, flyers and DC catalogue
Single phase demo case
Ordering:
Engineering with DriveSize
Same options and plus code as AC
Ordering via internet
Transportation:
D1: 20 A - 140 A
New package for D1-D4 is save and easy to open
Installation and commissioning:
Easy transport due to grips or lifting lugs
Each package contains a 1:1 drilling template
Fast commissioning by means of

Modular Startup Assistant,
Macros and
Adaptive program (AP)
D2: 180 A - 260 A
DCS800 - EZ2Use during its whole lifecycle
Same drive tools as AC (DriveWindow Light,

DriveWindow, control panel)
The connectors are vibration proof
It is possible to generate user defined events
Maintenance and service:
Automatic detection of option modules and field exciters
The DCS800 provides online help
Remote diagnostics (via Ethernet, DriveWindow, )
Ladenburg provides DC support
world wide spare part support (parts online)
Recycling:
D4: 610 A - 1000 A
Operation:
ABB offers revamps and upgrades
D3: 315 A - 520 A
DCS800 - Contents
Overview
Scalability
Programmability
DCS800 - Basic package
The basic package contains:

Standard firmware comes including
macros and Adaptive Program (AP)
Startup Assistant
Approvals CE, cULus, C-tick
All printed circuit boards are coated
Field exciter is located

in the drive module
Modules up to 1000 A include

Mains voltage up to 525 VAC
OnBoard field exciter
DCS800 panel
Standard I/O with 16 bit analog inputs
Including connections for analog tacho,
pulse encoder and PTC
Same terminal layout as DCS500/600
DriveWindow Light
Pulse
Encoder
7 + 1 DO
RS232
cable
8 DI
Analog
tacho
plus 4 AI
3 A0
DriveWindow Light
DCS800 - DCS800 panel
Characteristics
Panel is also used for AC drives
Large display
Door mounting kit available
Functions
Two soft keys
Help function
Multilingual
Startup Assistant
Adaptive Program (AP)
Plain text for fault logger, faults and alarms
Shows actual values in physical units
Copy and compare function for parameters
DCS800 - Adaptive Program (AP)
Drive programming done in a few minutes!
No additional software, hardware or tools needed
Adaptive Programs can be created by setting parameters with panel or PC
Adaptive Programs are easy to understand
Each drive contains 16 function blocks
The library contains 31 different basic functions (e.g. AND, OR, ADD, )
Create and modify e.g I/O signals, speed or torque references
Visualization Tool for graphical display (DWL AP)
Used in ACS800
DCS800 - Startup Assistant
Modular Startup Assistant Fast commissioning!
Available in DCS800 panel and DriveWindow Light
Intelligent filter for 1000 parameters
Correct commissioning sequence
Online help
Autotunings
DCS800 - Field exciter
OnBoard field - The exciting solution!
3 wires in, 4 wires out up to 2000 A due to

OnBoard- and internal field exciter
Less hardware, wiring and testing
Simple ordering
Optimal control of armature voltage
Higher armature voltage for 4-Q drives
Smooth field voltage due to 3-phase field
Maximum field current:
DCS600
3 in
DCS800
D1
D2
D3
D4
D5
If
6A
15 A
20 A
25 A
25 A
Ia
20
-140 A
180 260 A
315 520 A
610 1000 A
900 2000 A
OnBoard field exciter can be disabled
4 out
DCS800 - Technique of field exciters
Field
OnBoard / internal
Technique:
Thyristor based half controlled 3-phase

bridge up to 25 A and 525 VAC +10%
supply
Incoming voltage is taken from armature

circuit up to 525 VAC +10%
Advantages:
Lower voltage stress for the motor
Higher current available compared to

IGBT and single phase solution
Easy connection (3 wires in, 4 wires out)
No external wiring needed
Reduced amount of external hardware like

autotransformer, breakers, line chokes,
fuses and wiring
DCS800 - High precision and speed
Speed control:
Min. speed resolution with pulse encoder: 0.005 % of nominal speed
Min. speed resolution with analog tacho: 16 bit
Speed controller cycle time: 3.3 ms / 2.77 ms (synchronized with mains

frequency)
Current control:
Current controller 3.3 ms / 2.77 ms (synchronized with mains frequency)
Current response to step load: 5 ms
Reference handling:
Resolution of analogue inputs: 16 bit
Update time AI = 3.3 ms / 2.77 ms (synchronized with mains frequency)
Update time AO = 5 ms
Fastest update time to overriding control system: 2 ms
DCS800 - Firmware (armature)
Main functions:
Speed reference selection
Speed ramp
Speed actual selection
w
Ne Adaptive program (AP)
Overvoltage and overcurrent

Stall protection
EMF, analog tacho, pulse

encoder
Torque handling
Torque reference,
-selection,
-limitation
DC breaker control
w
Ne Autotunings
E-stop logic
Remote local control
w
Ne Drive-to-drive communication
4 mail boxes with a total of 16 values
Armature current control
EMF and flux control

w
e
N
Motor temperature calculation and

measurement
Speed controller
Window control, droop,
acceleration
compensation
Field current control
Motor protection
Master-follower
12-pulse operation
DCS800 - Firmware (excitation / macros)
Main functions:
EMF and flux control
Macros:
w
Ne DCS400 macros are used (except field
reversal)
EMF controller
Flux linearization
Field current control

Field reversal
OPTI-torque
Field heating
w Dual field control

Ne
Dynamic brake logic
Stand alone capability
2 user macros are available (like DCS600

MultiDrive and ACS800)
2 motor parameter sets available (e.g.

w
e
N
shared motion)
DCS800 - Hardware
Hardware (D1-D4)
Power stack
Power interface board (SDCS-PIN-4)

includes OnBoard field exciter, power
supply and firing unit
Electronic tray
Control board (SDCS-CON-4)
Converter fan
Intermediate cover
Plug in options and DCS800 panel
Click on design cover
DCS800 - Synergies with ABB AC drives
Synergies with AC - Same 'look and feel' as ABB AC drives!
DCS800 and ACS550 panels are identical
Identical drive tools (DriveSize, DriveWindow, DriveWindow Light,

CoDeSys, )
Same extension I/O modules (analog- and digital I/O)
Same serial communication modules (Profibus, Ethernet, )
Same fast communication to ABB PLCs (AC 800M, AC 80, )
Adaptive Program (AP)
Similar macros, parameter structures and command words
Same ordering code
DriveWindow
Light
DriveWindow
DCS800 - Backward compatibility (1)
Compatibility - We make it easy to upgrade Your old DCS500/600!
Firmware:
The DCS800 firmware contains all feature of DCS500/600 drive
Old parameter sets can be updated to DCS800 (cross reference lists)
Hardware:
The SDCS-CON-4 has the same connection configuration as SDCS-CON-2
Same Isolated I/O (SDCS-IOB-2x and SDCS-IOB-3)
Since D1-D4 is smaller than C1-C2b the whole converter should be
changed
A special upgrade kit for the electronics will be available (D5-D7)
DCS800 - Backward compatibility (2)
Compatibility - We make it easy to upgrade Your old DCS500/600!
HMI:
CDP312xx panels can be connected via SDCS-COM-8
DriveWindow Light is now standard
DriveWindow via SDCS-COM-8
Overriding control system:

The former Nxxx fieldbus modules for serial communication can be reused
No changes in the control- and status words
ABB overriding control system AC 800M and AC80 are supported
DCS800 - Benefits
DCS800panel:
panel:
DCS800
Adaptiveprogram:
program:
Adaptive
Intuitiveuser
userguidance
guidance
Intuitive
Comeswith
withevery
every
Comes
DCS800
DCS800
Usableby
byPC
PCand
and
Usable
panel
panel
Comeswith
withevery
every
Comes
DCS800
DCS800
StartupAssistant:
Assistant:
Startup
Fastcommissioning
commissioning
Fast
Reducedtraining
training
Reduced
Hardware:
Hardware:
Only22printed
printedcircuit
circuit
Only
boards
boards
Provenpower
powerstack
stack
Proven
gs
n
i
v
Sa
Fieldexciter:
exciter:
Field
wiresin,
in,44wires
wiresout
out
33wires
Lesshardware
hardware
Less
Synergies:
Synergies:
Lesstraining
training
Less
Look&&feel
feellike
likeABB
ABBAC
AC
Look
drives
drives
DCS800 - Contents
Overview
Scalability
Programmability
DCS800 - Scalability
Serial
Fast monitoring
of
different
drives
The basic package can be scaled
to a wide variety of applications
communication
Basic package
IEC 61131 Programming
Master-follower,
drive-to-drive,
12 pulse & hard parallel
Isolated I/O
Extension I/O
External
Field exciter
Interface to the ABB

fiber optic world:
SDCS-COM-8
DCS800 - Type code

Type code:
+K454
Product series
DCS800
Type
S0 = converter module IP00
R0 = Rebuild system
A0 = Enclosed converter
E0 = Panel solution
Bridge type
1 = Single bridge (2-Q)
2 = Double bridge (4-Q)
Rated DC current
0680 = 680 ADC (IP 00)
DCS800 - S01 - 0680 - 04 -
DCS800 - Type code

Type code:
Rated AC voltage
04 = 230 ... 400 VAC
05 = 230 ... 500 VAC
06 = 270 ... 600 VAC
07 = 315 ... 690 VAC
08 = 360 ... 800 VAC
10 = 450 ... 990 VAC
12 = 540 ... 1200 VAC
Power connection
- = Standard D1 ... D6
L = Left side D7
R = Right side D7
Plug-in options
See next slide
DCS800 - S01 - 0680 - 04 - +K454
DCS800 - Plus code (plug-in options)
No control panel
Internal field exciter (only D5)
Fieldbus module Profibus DP
Fieldbus module Modbus
Analog I/O extension module RAIO-01
Digital I/O extension module RDIO-01
Interface board SDCS-COM-81
Interface board SDCS-COM-82
DCSLink board SDCS-DSL-4
Plus code
+ 0J400
+ S163
+ K454
+ K458
+ L500
+ L501
+ L508
+ L509
+ S199
The plus code represents a modification of the drive module e.g. to

build in a RAIO-01 into the module is +L500.
A RAIO-01 on an AIMA board is not a modification of the drive
module and thus has to be ordered by means of the ID code.
DCS800 - Scalability
I/O configuration
Human Machine Interface (HMI
)
Overriding control
Versatile DCSLink used for:

1.
Excitation
2.
Master-follower
3.
Drive-to-drive
4.
12-pulse
Remote diagnostics
External field exciters
DCS800 - I/O configuration
Standard I/O:
Including connections for analog
tacho, pulse encoder and PTC
Same terminal layout as DCS500/600
Extension I/O:
RDIO and RAIO
Max: 8 AI, 7 AO, 14 DI, 12 DO
Isolated I/O:
SDCS-IOB-2x with 8 DI and 8 DO
SDCS-IOB-3 with 4 AI, 2 AO and 1

encoder input
Analog
tacho
plus 4 AI
Flatcables
8 DI
3 A0
Scalability
7 + 1 DO
Pulse
Encoder
DCS800 - HMI
DCS800 panel:
Shows actual values in physical units
Multilingual
Help functions
Startup Assistant
DriveWindow Light:
Basic tool for commissioning and

maintenance (Startup Assistant, DWL AP)
Free of charge
DriveWindow (via SDCS-COM-8):

ABB drives PC tool for commissioning
and maintenance
Optical link,
Up to 2000 DC and AC drives can be up to 200 m
connected
Scalability
DriveWindow
RS232
cable
DriveWindow
Light
DCS800 - Overriding control
Serial communication with Rxxx

fieldbus interfaces:
Profibus-DP, DeviceNet, CANopen,

ControlNet, Modbus, Ethernet
Serial communication with former

Nxxx fieldbus modules possible via
SDCS-COM-8
DDCS communication to ABB

overriding control (e.g. AC 800M)
possible via SDCS-COM-8
IEC 61131 drive programming is

possible with the ABB Memory Card
PLC
Scalability
Optical link,
up
upto
to200
10 m
m
DCS800 - DCSLink (excitation)
Excitation:
Max. 2 field exciter per

armature converter
Full controlled 3-phase

field exciter 20 A to 520 A
Second external field

exciter 0.3 A - 35 A,
or 0.3 AOvervoltage
- 50 A
protection
First external field

exciter 0.3 A - 35 A,
or 0.3 A - 50 A
Scalability
DCS800 - DCSLink (master-follower)
Master-follower:
Follower 1
Follower 10
One master can control

up to 10 followers
Master
Scalability
DCS800 - DCSLink (drive-to-drive)
Drive-to-drive (multiple master) communication with up to 3 DCS800

Main drive
Uncoiler
Scalability
Recoiler
DCS800 - DCSLink (12-pulse)
12-pulse configurations
Parallel / serial / sequential
12-pulse
master
12-pulse follower
External
field exciter
Scalability
DCS800 - Remote diagnostics
DriveWindow:
NETA-01
via OPC and Ethernet

via Ethernet and browser
Tixi modem
via phone line and DriveWindow

Light
Ethernet
Remote
Remote
Remote
location
location
location
Ethernet
Phone line
Scalability
RS232
Optical
Optical link
link
cable
up
drives
up to
to 92000
drives
Tixi modem
DCS800 - External field exciter

Type
designation
Current
range
DCF803-0035 5 A - 35 A
respectively
Max. supply voltage
Type of field exciter
525 VAC / 600 VAC*,
Half controlled,
single phase or 3-phase
1-Q
500 VAC / 690 VAC*,
Half controlled,
single phase,
1-Q
0.3 A - 5 A
DCF803-0050 0.3 A - 50 A
DCF803-0060 0.3 A - 60 A
500 VAC / 690 VAC*
DCF804-0050 0.3 A - 50 A
500 VAC / 690 VAC*,
Full controlled,
single phase,
4-Q
DCF804-0060 0.3 A - 60 A
500 VAC / 690 VAC*
DCS800-S0x
525 VAC,
Full controlled,
3-phase
2-Q or 4-Q
20 A - 520 A
* with auto transformer
Scalability
DCS800 - Benefits
I/Oconfiguration:
configuration:
I/O
HMI:
HMI:
Sameterminal
terminallayout
layout
Same
asDCS500/600
DCS500/600
as
Sameisolated
isolatedI/O
I/Oas
as
Same
DCS500/600
DCS500/600
Overridingcontrol:
control:
Overriding
Opento
toOPC,
OPC,DW,
DW,
Open
DWL,panel
panel
DWL,
DCSLink:
DCSLink:
Opento
toall
all
Open
communication
communication
Fitsall
allcontrol
control
Fits
structures
structures
Onelink
linkfits
fitsall
all(4
(4inin1)
1)
s One
g
n
vi
a
S
Remotediagnostics:
diagnostics:
Remote
Externalfield
fieldexciter:
exciter:
External
Remoteservice
service
Remote
possible
possible
Connectionvia
viainternet
internet
Connection
orphone
phoneline
line
or
Vastvariety
varietyfor
forall
all
Vast
customerneeds
needs
customer
Upto
to520
520AA
Up
DCS800 - Contents
Overview
Scalability
Programmability
DCS800 - DWL AP
For the Adaptive Program (AP),
you can use DWL AP as
visualization tool
Small PLC-function integrated
Program your drive even faster

during commissioning
Easier as setting parameters
DWL AP is integrated into

DriveWindow Light and comes
with every DCS800 for free
There is no additional hardware

or software necessary
Define your own I/O-signals,

modify the speed or torque
references
DCS800 - Free application programming
Free application programming - Your PLC integrated into the DCS800!
Firmware and application programs are separate
Standard tool (CoDeSys)
IEC 61131 programming
No user limitation (everyone can use the tool)
Source code can be

Saved on drive
Protected by password
Size and performance is suitable for cranes and winders
The application and parameter are located on the ABB Memory Card
Visualizations can be build by CoDeSys and used on a PC
DCS800 - Benefits
DWLAP:
AP:
DWL
Visualizationisisbased
based
Visualization
onparameters
parameters
on
Visualizationfor
foreven
even
Visualization
moreeasy
easy
more
commissioning
commissioning
Application
Application
programming:
programming:
gs
vin
a
S
PLCintegrated
integratedinto
into
PLC
DCS800
DCS800
Lesstraining
trainingdue
duetoto
Less
commonstandards
standards
common
(IEC61131,
61131,CoDeSys)
CoDeSys)
(IEC
DCS800
Thank You for Your attention!

DCS800 Technical Presentation e C

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

DCS800 Technical Presentation e C

Încărcat de

Drepturi de autor:

Formate disponibile

ABB DC-Drives - 1 DCS800 presentation

ABB Group - 2 DCS800 presentation

Simplicity, basic package

DCS800 - The next generation

ABB Group - 3 DCS800 presentation

DCS800 - Complete range of power stacks

ABB Group - 4 DCS800 presentation

DCS800 - EZ2Use during its whole lifecycle

Presentations, flyers and DC catalogue

Single phase demo case

Engineering with DriveSize

Same options and plus code as AC

Ordering via internet

ABB Group - 5 DCS800 presentation

New package for D1-D4 is save and easy to open

Installation and commissioning:

Easy transport due to grips or lifting lugs

Each package contains a 1:1 drilling template

Fast commissioning by means of

D2: 180 A - 260 A

DCS800 - EZ2Use during its whole lifecycle

Same drive tools as AC (DriveWindow Light,

The connectors are vibration proof

It is possible to generate user defined events

Maintenance and service:

Automatic detection of option modules and field exciters

The DCS800 provides online help

Remote diagnostics (via Ethernet, DriveWindow, )

Ladenburg provides DC support

world wide spare part support (parts online)

ABB Group - 6 DCS800 presentation

D4: 610 A - 1000 A

ABB offers revamps and upgrades

D3: 315 A - 520 A

ABB Group - 7 DCS800 presentation

Simplicity, basic package

DCS800 - Basic package

The basic package contains:

Field exciter is located

Modules up to 1000 A include

ABB Group - 8 DCS800 presentation

DCS800 - DCS800 panel

ABB Group - 9 DCS800 presentation

Panel is also used for AC drives

Door mounting kit available

Two soft keys

Adaptive Program (AP)

Plain text for fault logger, faults and alarms

Shows actual values in physical units

Copy and compare function for parameters

DCS800 - Adaptive Program (AP)

ABB Group - 10 DCS800 presentation

Drive programming done in a few minutes!

No additional software, hardware or tools needed

Adaptive Programs can be created by setting parameters with panel or PC

Adaptive Programs are easy to understand

Each drive contains 16 function blocks

Create and modify e.g I/O signals, speed or torque references

Visualization Tool for graphical display (DWL AP)

DCS800 - Startup Assistant

ABB Group - 11 DCS800 presentation

Modular Startup Assistant Fast commissioning!

Available in DCS800 panel and DriveWindow Light