Centum VP

Introduction
October 2008
Sales Promotion Group
PA PMK Dept.
Revision 1
< ISD-MASP-S07011 Rev.1 >
Copyright Yokogawa Electric Corporation
<October 2008>
Agenda
Overview of CENTUM VP
Technical Features of HIS
Turbomachinery Control Solutions
Migration Story
Software License
Engineering Policy
Service Business Policy
Schedules

<October 2008>
Page 2

<October 2008>
Page 3
Overview of

<October 2008>
Page 4
What is CENTUM VP?
The 8th generation of CENTUM Series

DCS.
A system with the highest reliability and the
best performance all over the world to optimize
operation efficiency.
Inheriting 30+ years of Yokogawa experience in
Industrial Automation.
The core of Production Excellence.

Associating with the

<October 2008>
Concept.
Page 5
Objectives of CENTUM VP
Realize the ideal plant operations for

customers.
The well-managed and smoothly operated one,
which is quiet and looks boring. (by Peter F.
Drucker)
The one to provide customers the maximum
business benefit Operational Excellence.
A platform
realize VigilantPlant
Visibilityto
of Information
Stable and accurate real-time information exchange throughout the plant.
concept.
Predictability of Process
Predictive intelligence that anticipates changes and helps you plan your
actions in advance.
Agility of Business
Value chain-drive responsive operation via adaptive production
management and fast intelligent decision.
<October 2008>
Page 6
We keep investing in the future

Empower knowledge workers
with human centric
automation
Operational Excellence
ction
Produ nce
le
Excel
Productio
n mgt
e
xcellenc
E
t
e
s
s
A
Asset
mgt
Safety
mgt
ence
Safety Excell
VigilantPlan
t & SE
launch
ProSafe-RS
2005
Operationa
l
Productivit
y
Team
Effectivene
ss
Human
Centric
Automation
AE launch
SE/AE
evolution
PE/LE launch
FieldMate, PRM,
PE Solution
InsightSuiteAE
Center
2006
Global service
2007
Unified &
intuitive
HMI
Turbine
control
2008
Standard-based
collaboration
architecture
Real-time
production
execution
system
Life-cycle
engineering
environment
2009
2010
Lifecycle
Excellence
<October 2008>
Page 7
CENTUM System Architecture (Now & Future)

Business
Planning
Office LAN
Operational
Management
VP-eXchange
Remote HIS
CAMSuite Client
VP-Quantum/FDS Client
Plant data network
Monitoring
& Control
CAMSuite
VP-Quantum/FDS
HIS &
ISS Client
Field network
gateway
Control network
Controller without I/O
Common Field
network(s)

<October 2008>
I/O without Controller
AP Standards for
Wireless
equipment
AP
Page 8
Technical Features of
HIS
CENTUM VP R4.01

<October 2008>
Page 9
Purpose of the Development (New HIS)
New Operation & Monitoring Environment

Deliver more meaningful information to operators
Modern, simple, and intuitive Look & Feel
World First Windows Vista ready DCS
Compatible with Existing CENTUM Systems

A smooth migration path is provided.
Enhanced Yokogawa & CENTUMs Strengths

Robustness, High Performance, Scalability, Reliability,
Maintainability, Stability, Operability, etc.

<October 2008>
Page 10
Components of CENTUM VP R4.01
New Features
Wide-screen HIS
CENTUM
VP HIS
CENTUM
VP HIS
New I/O Modules for Turbines

and Rotating Machines
CENTUM VP
HIS/ENG
Graphic Builder
Inherited Features
(same as CENTUM CS 3000 R3)
Control LAN
(Vnet/IP or Vnet)
Turbomachine
ry I/O Modules
FCS
(Same as CENTUM
CS 3000 R3)

<October 2008>
Basic Engineering Functions

Components for Network &
FCSs
All the functions not
specifically described here
System capacity
Page 11
HIS Hardware Environment

Item
CPU
Main
Memory
For Windows Vista
For Windows XP and

Windows Server 2003
Core2 Duo minimum 2.13 GHz

Xeon dual core minimum 2.0 GHz
Core2 Duo minimum 2.13 GHz

Xeon dual core minimum 2.0 GHz
2GB or more
2 GB or more
HDD
Free space of minimum 20 GB (Required)

Free space of minimum 40 GB (Recommended)
Monitor
SXVA (1280 x 1024) True color

WXVA, 1440 x 900, True color (for wide screen)
Graphics
DirectX 9-class GPU that supports

A WDDM Driver
Pixel Shader 2.0 in hardware
32 bits per pixel
128MB Graphics Memory
Drive
DVD-ROM
Others
Mouse, NIC
PCI/PCI-X slot for VF701 Card
Floppy Disk Drive (for Keycode)
Remarks: Laptop (Notebook) PC is not supported via Vnet cards.

<October 2008>
Page 12
HIS Monitors
16:10 Screen
4:3 Screen
Two monitors
(16:10 & 4:3)
Four Monitors
(only 4:3)
Wide monitor is available.

4-monitor is supported as standard function.
New system message window & navigation bar are
available.
The display/erase screens can be specified.
Shift and Exchange is enabled.
* 16:9 screen is also applicable.
<October 2008>
Page 13
Layers of New HIS Display

Windows Desktop = Whole Area of CRT
System Message Banner = Alarm Display Area
Browser Bar = Navigation Tool
Container Window = Container Window or Pop up Window
* Frame = An element of Container Window
* Tab = Switches display
* View = An element of
Frame or
Pop Up Window
(R3 HIS Window)

<October 2008>
Page 14
New Screen Design
System Message
Banner compactly
displays essential
information.
Arranged in the plant
hierarchy, Browser
Bar allows operators
to reach necessary
information instantly.
The Container
Window is capable
of combining and
displaying more
than one screen.

<October 2008>
Page 15
System Message Banner

Operational Icon
Display Area
Status Icon
Display Area
Alarm & Event

Message Display Area
ALWAYS displayed on top of

the screen, never overlapping
with other windows.
Alarm & Event Display
Display Areas are fixed
Status Icons
System Alarm Button

Process Alarm Button
Operation Guide Message
Message Monitor Window
Message Display
User name
Status Icon
Time & Date
Extended Alarm Filter
Yokogawa Logo Mark

<October 2008>
Latest three alarms are

always shown.
Engineering Functions in
Operation
Offline I/O exists
Request for Equalization
Under Virtual Testing
In Isolation
Universal Color Design is applied

Page 16
Browser Bar (1)
Set either left or

right of the screen
and retractable
Variety of Tool
Boxes
Tool Boxes can be
customized
Vertical length of
each boxes are
changeable by a
mouse operation.
(by HIS setting or by

operator)
Width of the Browser Bar is also changeable.

<October 2008>
Page 17
Browser Bar (2)

Overview/View
Overview/Trend
Preset Menu

<October 2008>
Overview/Plant
Tool Button
Name Input
Page 18
Browser Bar (3)

Minimized
Browser Bar is now shown.
Fixed
Both Browser Bar and Graphics are shown in
Overlapping full.
A part of the graphic is covered
by Browser Bar.
<October 2008>
Page 19
Container Windows (Main Windows)

Tab
Full Screen mode

A graphic is fully
displayed on a
screen
Up to 5 Frames with
Tab can be
reserved.
Window mode
Up to 5 screens
can be displayed at
the same time.

<October 2008>
Page 20
Frames (1) 4 in 1
Combination of
each window can
be changed freely
by the operators.

<October 2008>
Page 21
Frames (2) 3 in 1
Combination of each
windows can be
changed freely by
the operators.

<October 2008>
Page 22
Zoom Function
Enlarge
graphics by
dragging the
mouse.

<October 2008>
A small window
helps you to
navigate which part
of the graphics are
shown.
Page 23
Technical Features of
HIS
Trend Functions

<October 2008>
Page 24
Features of New Trend Functions

Enhanced Trend Display Functions
Flexibility in Trend Overview Setting (Background & Pen Colours,
etc.)
Simultaneous Display of Data with Different Cycles
Display Multiple Index Marks
Overlapping Reference Patterns (for Batch)
Variation of Legend Display (Grid, Float, Bar)
Export Trend Graph Image as a Bitmap File
Show multiple trend views for each pen/data type instead of
plotting all the data into single trend window. (Tiling function)
Trend Acquisition Function is the same as CENTUM CS 3000 R3.
8-pen/group (graph), 16-group/block, 50-block/HIS.
Up to 20 blocks can be acquired within its own HIS and the rest comes from
other HISs.
Up to 8 blocks for 1 sec/10 sec trend
2880-point/pen. Can be extended by using the long-term data archive
(option)
Maximum 48 minutes of 1-sec trend can be saved.
<October 2008>
Page 25
New Trend Displays

Drag & Drop the
pen to view on
the trend graph.
Up to 8 pens can be displayed on the same trend graph simultaneo

<October 2008>
Page 26
Background Color Variations
White
Black
Set up by HIS Setup (.sh)
Gra
y
<October 2008>
Page 27
Trend Graph Area

Sub index mark
Time axis grid
Index mark
moving
button
Main index mark
Data
axis
Data axis
scroll bar
Time
axis
Data axis grid
Index label
Time axis
scroll bar
(Float Display Type)

<October 2008>
Page 28
Variety of Trend (1) Real Time Trend

For Continuous Process Monitoring
Current Time
Legend
Area
Plotting direction
Latest data is always plotted on right edge side.

Index mark is movable.
Data is periodically updated.
<October 2008>
Page 29
Variety of Trend (2) Batch Live Trend

Current
Time
Current
trend
Referenc
e pattern
Data plot starts
from left edge to
right edge side.
Plotting direction

<October 2008>
Current data are

shown by
overlapping the
Reference
pattern.
Page 30
Variety of Trend (3) Historical Trend
Displays plotting data of the designated period or of the long term data
archive.
Data will not be updated.
<October 2008>
Page 31
Tiling Mode (1)
Analog
Pen Based Tiling Mode
Discrete
An individual graph per pen.
Discrete Analog Tiling Mode

<October 2008>
Page 32
Tiling Mode (2) Batch Trend
Current Data
Reference Data
Batch Tiling Standard View

Current Data
Reference Data
Batch Tiling View (Separate Type)

<October 2008>
Page 33
Legend Area
Grid
Floating
Bar
.
Tag name is shown in single line.
When the cursor is set on the tag name, the tool tip
appears
and the full tag name will be displayed.
<October 2008>
Page 34
Other Technical
Features of HIS

<October 2008>
Page 35
Alarms and Events Display
CAMS for HIS is no longer an optional function.

Included in the standard Operation and Monitoring
Function Package (Bundled).
Option code of /CAMS needed when shop order entry.
Alarm display types are selectable CAMS or

traditional type.
Default setting is Traditional Alarm.
Setting from HIS Utility.
CAMS for HIS = Consolidated Alarm Management System for HIS

<October 2008>
Page 36
Alarms & Events Display (CAMS)
Shelving
Pane
All Alarms
Alarms in the
Selected Area
Plant
Hierarchy

<October 2008>
Information of
Individual alarm
Page 37
Customized Faceplates (Samples)
Customized Faceplates are regarded as graphics.

It can be arranged freely in the way operators want.

<October 2008>
Page 38
User Account and Access Privileges
Changed Windows Log-on User Rule

Any Windows users can be assigned as a HIS user.
Only CENTUM Users are allowed for CENTUM CS 3000 R4.
Windows Domain Users are also allowed.
HIS Utility is used for assigning users for HIS.
User account and the Access Privileges of HIS,

ENG, Recipe, and Report are unchanged from R3.
FCSs Access Level Function is not changed from
R3.

<October 2008>
Page 40
CENTUM Desk Top
CENTUM Desktop environment can be selected

on HIS utility.
Only limited icons on the Windows desktop appear
(e.g. My computer, Trash box)
Only Yokogawa CENTUM can be found in the Windows
START menu.
Auto-run function of CD-ROM is disabled.
No Windows context menu with right-click on the desktop or
on the task bar
Only the Administrative User can use the command prompt
The side bar and Welcome center are not displayed.
(Windows Vista)

<October 2008>
Page 41
Features of the Graphics
Innovation of GUI
The latest GUI Look & Feels
Smooth Gradient
Intuitive Operation (Graphic Builder)

VISIO like (e.g. stencil)
Flexibility
XAML Format Graphic File (eXtensible Application Markup Language)
Active X
Bitmap, JPEG or GIF Formats
Convertible from CENTUM CS 3000 R3

Be careful with Active X components
Reusability
Tracing P & ID diagram, Connector, Layer, etc. to reduce
engineering cost.
Aiming reduction of development and maintenance cost.
<October 2008>
Page 42
New Graphic Builder
All the Vista colors and Vista fonts can be used for creating
graphics.
<October 2008>
Page 43
Graphic Builder Function

NEW
Pan & Zoom Area to re-size quickly

to create more accurate graphic display.
Stencil Area to
find and pick up
the parts easily.
NEW
NEW
<October 2008>
Property Area and

Layer Area ease to use.
Page 44
Layer (Graphic Layer)
Place up to 5 Tracing Layers as the background as a

graphic canvas.
No drawing on the Tracing Layer - just image files only

Layers are transparently overlapped at HIS run time.
Edit one layer at a time.
Hide layers to concentrate on one specific layer.
Graphic at HIS run time

<October 2008>
Page 45
Operation Keyboard and Touch Panel
Operation Keyboard has the same design as R3.

Single loop, 32-function key (USB)
8-loop, 64-function key (Serial, Tokuchu)
Touch panel can be provided by the third party

solution.
Serial
USB

<October 2008>
Page 46
Report Function
Same function as CENTUM CS 3000 R3 Report

package.
Exaopc package for HIS (LHS2411) and MS-Excel
are needed separately.
Works on MS-Excel 2007

<October 2008>
Page 47
Test Functions
Same Functionality as CENTUM CS 3000 R3.

Virtual HIS, FCS simulator,
and Auto-wiring function are available.
ProSafe-RS (LHS5425) is integrated on Windows XP.
Expanded Test Function is available.

The R3 Virtual HIS cannot be started when its
engineering software revision is R4.
OTS (Operator Training Simulator) by OMEGA will be

available.

<October 2008>
Page 48
Multi-Project Connection (1)
Up to 16 CENTUM VP projects can be connected.

Hierarchical
Connection
Bidirectional
Connection
CENTUM VP
(Upper Level)
CENTUM VP
CENTUM VP
(Lower Level)
CENTUM VP
Ethernet
CENTUM VP
Project
CENTUM VP
Project
Upper/Lower Level
Upper/Lower Level

<October 2008>
CENTUM VP
Project
CENTUM VP
Project
Upper/Lower Level
Upper/Lower Level
Vnet or Vnet/IP
CENTUM VP
Project
CENTUM VP
Project
Upper/Lower Level
Upper/Lower Level
Vnet/IP
Vnet
Router
Page 49
Vnet
Connecting with CENTUM CS 3000 R3.

Hierarchical
Connection
Bidirectional
Connection
CENTUM VP
(Upper Level)
CENTUM VP
CS 3000 R3
(Lower Level)
CS 3000 R3
Ethernet
CENTUM VP
Project
CS 3000 R3
Project
Upper/Lower Level
Upper/Lower Level
CENTUM VP
Project
CS 3000 R3
Project
Upper/Lower Level
Upper/Lower Level
Vnet or Vnet/IP
CENTUM VP
Project
CS 3000 R3
Project
Upper/Lower Level
Upper/Lower Level
Vnet/IP
Vnet
Router
* It is recommended to put CENTUM VP in the upper level for the future expandability.
<October 2008>
Page 50
Vnet
Connecting with CENTUM CS

Hierarchical
Connection
Bidirectional
Connection
CENTUM VP
(Upper Level)
CENTUM VP
(Upper Level)
CENTUM CS
(Lower Level)
CENTUM CS
(Lower Level)
Upper Level
Lower Level
Vnet
CENTUM VP
Project
CENTUM CS
Project
Upper Level
Lower Level
Vnet
BCV-V
CENTUM VP
Project
CENTUM CS
Project
Upper Level
Lower Level
Vnet/IP
CENTUM CS
Project
Vnet
TOKUCHU
Vnet
Router
CENTUM VP
Project
Router/
Bridge
Vnet
CENTUM VP
Project
Ethernet
Enet
CENTUM CS
Project
Upper Level
Lower Level
<October 2008>
Page 51
Turbomachinery
Control Solutions

<October 2008>
Page 52
What is Turbine Controller?
New CENTUM VP Hardware (I/O

modules) with high speed responses (5
10 msec)
Developed mainly for Power Industry
Could be used for other industries extensively.
Catching up with Competitors

Yokogawa was the only vendor who did not
have Turbine Controller.

<October 2008>
Page 53
Product Features
New I/O Modules

High Reliability of Dual I/O Modules
High Speed Response of 5 to 10 msec
With Unique Programmable Logics
System Features
Common Platform - CENTUM VP
Total Control Solution from Boiler/BOP to Turbine, and
Rotating Machines
Scalable System from Small to Large Application Sizes
Integration with CENTUM Enhanced Features such as
fieldbus, PRM and others.
BOP = Balance of Plant
<October 2008>
Page 54
New Hardware (1) - Servo Module

Model
AGS813
Description
Servo Module
(4 LVDT inputs, 4 AIs, and 2 DIs, 2 AOs and 2 DOs; Overall Insulation)
AEGS1D
Terminal Board for Servo Module
Status Display
LVDT = Linear Voltage Differential Transformer
Terminal Board for Servo Module
Note:
These I/O modules work only when installed in a
local node of a KFCS (32 MB), FFCS, or FFCS/L.
Up to 16 modules per KFCS or FFCS/L; up to 8 per

Servo Module
FFCS
<October 2008>
Page 55
New Hardware (2) - Protection Module

Model
AGP813
Description
High Speed Protection Module
(6 AIs, 4 PIs, 8 DIs and 8 DOs; Overall Insulation
AEGP1D
Terminal Board for High-Speed Protection Module
Status Display
Terminal Board
for High-Speed Protection Module
High Speed Protection Module

<October 2008>
Page 56
I/O Modules: Regulatory Compliance
Safety Standards
CE Mark Low Voltage Directive:
EN61010-1 for 220-240V AC and 24V DC Power
Supply
EMC Comformity Standards

CE Mark EMC Directive:
EN55011 Group1, Class A for 220-240V AC and
24V DC Power Supply
EN61000-6-2 for 220-240V AC and 24V DC
EN61000-3-2 for 220-240V AC and 24V DC
EN61000-3-3 for 220-240V AC and 24V DC

<October 2008>
Page 57
New Software - Logic Builder

Model
Description
LHS580 Turbomachinery I/O Module Logic Builder Package

0
Logic Builder
Creates logics, via PC screen, that work in the high speed
protection module and download them to the module through
the FCS.
Logic Test Tool (Microsoft Excel-based tool)

Works on a PC to simulate and test the logics created by
Logic Builder.
LHS5800 is mandatory to use Turbomachinery I/O modules and it also
needs the LHW5100 Standard Builder Function and Microsoft Excel 2003
or Excel 2007 to run.
<October 2008>
Page 58
Why Turbine Control? (1)
Power is the high potential market.

x 1.6 ~ 1.7 times bigger
market than Oil & Gas
(5177 mil.US$ in 2011)
Strong demands for

Coal and Gas power
generation
(4260 GW in 2010)
ARC 2007: DCS Worldwide Outlook Market Analysis and Forecast Through 2011 / Energy Information Adminssion/International
Energy Outlook 07
< ISD-MASP-S07011
Rev.1 >
Page 59
<October 2008>
Why Turbine Control? (2)

DCS Market by Industry
<Year 2008: Total US$16,452 Million>
US$4,034.8 M
ARC 2007: DCS Worldwide Outlook Market Analysis and Forecast Through 2011
<October 2008>
Page 60
Yokogawas Wide Experiences in Power

Market
Renewabl
Environmental
Fossil Fuel Fired
e Energy
Protection
Coal/Oil/Gas-fired
Combined Cycle
Simple Cycle
Co-generation
Industrial Boilers
IWPPs
Geothermal
Biomass
Waste to energy
Flue gas
desulphurization
(FGD)
Circulating fluidized
bed (CFB) boilers
But there is
NO
Turbine Control!
IWPP: Independent Water & Power Project (Plant)

<October 2008>
Page 61
Yokogawas Expectation
By Vendors in 2003 (from 2005 ARC Report)
Total US$2,514 Mil

<October 2008>
Increase Yokogawa
share to 10% = No.4
in the World.
Turbo I/O is a new tool
to expand business.
Show Yokogawas
commitment to
customers in the
Industry.
Catching up with
competitors (ABB,
Siemens, Emerson
and Alstom)
Page 62
The First Target Application

Steam Turbine(DEH Control)
Turbine
Yokogawas turbomachinery I/O

modules were developed to meet
the need for high speed (5-10
msec) control suitable for Steam
Turbine Control.
Generator
Servo Module
Controls the turbine speed by

manipulating main steam control
valves.
High Speed Protection

Protect
turbine against over-speed
Module
conditions by controlling main
steam stop valves.
(High-Pressure
/intermediate
- pressure (HP/IP)
stage
Low-pressure
(LP) stage
Generator
For gas turlkjdfgDSine control, a

thermo I/O module is required which is
to be developed in the future.
<October 2008>
Steam in
Steam out
Page 63
Outline of DEH Control
(for Steam Turbines)
Turbine Protection
Turbine Master
Control
Over-speed Trip
Vibration Trip
Bearing Wear Trip
Low Vacuum Trip,
etc.
Startup Control
Shutdown Control
Speed/Load Control
Inlet/Extraction
Pressure Control, etc
High Speed
Protection
Module
5-10 ms
5m
s
Servo Module
Main
Steam CV
Main Stop
Valve
Steam Key controls

from
Boiler

<October 2008>
Page 64
Major Functions of Steam Turbine Control

Main Control Functions
Major Protective Functions
Speed/Load control
Over-speed Trip
(Primary/Secondary)
Inlet Pressure Control
Vibration Trip
Start-up Control
Differential Expansion High Trip
Shell Warming, CV Warming,

Speed Ratio Selection, FA/PA Transfer
Thrust Bearing Wear Trip
Generator/Line Speed Matching

Control
Low Vacuum Trip
Load Limiting
Lubricating Oil Pressure Low Trip
Over-speed Testing
Hydraulic Oil Pressure Low Trip
Valve Testing
Exhaust Temperature High Trip

Power Load Unbalance/Early
Valve Actuation (Pre-trip Action)
Valve Action to Trip:
Fully close the main stop valve (MSV).
-In general, a turbine trip induces a boiler trip (i.e., a master fuel
trip [MFT])

<October 2008>
Page 65
General Scope of Steam Turbine Control

--- Boiler-Turbine Process
--- Turbine Control
--- Boiler Load Control
--- Boiler Pressure Control
--- Boiler Fuel Control
Control
Valve
HP
LP
Turbine
Speed
Control Valve
Scope of
Steam Turbine
Control
<October 2008>
Speed Sensing
Page 66
Hydraulic System for Steam Control Valve

Speed Input
Control
Valve
Protection
Module
Servo
Module
LS
LS
Valve Position
Control
Overspeed
Interlock
Valve
Actuator
Servo Output:
50 to 50 mA to coils
LVDT Input
Steam from MSV
Drain
DO
Steam to HP Turbine High-Pressure Hydraulic Oil
Disk Dump
Valve
Emergency Hydraulic Oil
Shut-off
Valve

<October 2008>
Fast Acting
Solenoid
Valve
Servo Valve
Page 67
Basic System Configuration
Module Logic Test

Tool
Servo
High Speed Pro
High Speed Pro
High Speed TC
High Speed
Protection
Module
Servo
Module
Field I/F
LVDT 4ch, DI 2ch
AO 2ch, POWER OUT
2ch
Internal PID control
period 5ms
Capable of constructing
the redundancy
Field I/F
AI 6ch, PI 4ch, DI 8ch
DO 8ch
Construct the
configurable
logic
Internal logic period
5ms, 10ms
Capable of constructing
the redundancy
Turbine
> Protection
< ISD-MASP-S07011 Rev.1

<October 2008>
Turbine Master
Control
Page 68
Engineering Procedure of Interlock Logic

Logic Specifications
Compressor Stall
4
Inputinput
Low_input
High_
Low_value
value

AnalogInx
SysLim1
1
DATA
VTF0/10
VTF0/08
VTF0/06
VTF0/04
CTL13/14
*1
APC01/02
VTF /12
*0
DATA
REF1OUT1
IN_SPAN OUT1
OUT_ZERO
VTA01
OUT_SPAN
AND
0
HYS
FCN
Enable
VTA02
SQ
ResetSys
APB06
Latch
APB07
VTA03
DATA1OUT
APA03
CENTUM VP Builder I/O

Definition
Syslimit1_x
SR Latch
R- Q
APB05
Step 1 : Define logic elements to

CENTUM IO builder
AnalogInx 4
APC01/02
IN_ZERO
SCALING
AND
STS16
VTA04
SEL
DATA2
SEL
Step 2 : Check logic elements and

save the database
2
Step 3 : Off line test on EWS
PC and verify the logic.
DB
Logic test tool on

Excel
3
Interlock Logic
Step 4 : Download the
pre-defined logic
<October 2008>
Page 69
Logic Builder: Programming Screen

Logics are Yokogawas
own language.

<October 2008>
Page 70
An Example of Total Plant Control Solutions

<October 2008>
Page 71
Activities for Recognition Evaluation

Tests
Customers want Field-proven

systems.
Virtual Test by WGTCS
An American consulting & engineering company
dedicated in Turbine Control
On Site Test at SKODA

A Czech turbine manufacturer with no turbine
control system of their own
SKODA has difficulties to catch up with new
technologies such as fieldbus, PRM, etc.
Field Tests in Chinese Power Plants
WGTCS: Wood Group Turbine Control Serv

<October 2008>
Page 72
I/O Module Evaluation Test by WGTCS (1)

Evaluation Test by Wood Group TCS (WGTCS) conducted
in June 2007
Result:
Successful and satisfied by
WGTCS.
WGTCS Office
Loveland, CO,
USA
Servo Module
Protection Module

<October 2008>
Page 73
I/O Modules Evaluation Tests by WGTS (2)
Actuator Control Test
Test Simulator System
Test Items:
1) I/O response time protection module,

servo module, and standard I/O
2) Speed input measurement with active
and magnetic pickups
3) Servo valve control
Overspeed interlock test
<October 2008>
4) Test using process simulator

Page 74
On Site Test at Skoda, Czech (1)

On Site Test at SKODA, Czech with 1 MW Steam Turbine
Test Result:
Successful and Well Accepted.
Another On Site Test with 10MW Steam Turbine will take place in
2008
to increase Yokogawas opportunity with SKODA.
Existing
Turbine
Controll
er
1 MW SKODA Steam Turbine

<October 2008>
Page 75
On-site Test at SKODA, Czech (2)
Inputs/Outputs: 83 AIs, 11
AOs, 2 PIs, 114 DIs, 64 DOs
AFV10D CPU nest (FCS1)
CP451
PSU
PSU
CP451
PSU
PSU
SB401
PSU
PSU
CP451
AGS813
AGP813
ADV551(28)
ADV151(25)
AAI543(0)
AAI143(1)
AFV10D CPU nest(FCS2)

CP451
EC401
EC401
AAI543(8)
AAI143(4)
AAI143(0)
AAI143(0)
AAI143(0)
FCS
AFV10D IO nest(FCS2)
SB401
ADV551(19)
ADV551(0)
ADV151(26)
ADV151(0)
ADV151(0)
ADV151(0)

<October 2008>
Page 76
Other On-Site Tests in China
On-site evaluation test at a plant in China

started in July 2008. (In progress)
Approaching a turbine manufacturer who
does not have its own turbine control system.
Approaching Shanghai Electric (SEC) who
controls their boilers by Yokogawa DCS for onsite test.
Promoting to Dong Fang Electric for market
penetration.
The results are not known Yet.

<October 2008>
Page 77
How to Convince Customers?
Win an endorsement.
Verification from WGTCS
Show capability in hydraulic system

control
Partnership with WGTCS.
Show performances.
Installation Record NuCoastal, USA (by
WGTCS)
Field Tests at SKODA (1-MW test turbine) and

Need to establish good reputation
Others
<October 2008>
Page 78
Where are Yokogawa Customers?

End users whose turbine control systems are in the
scope of supply of I&C vendors.
e.g. China, South Africa
Customers who prefer to have both turbine control

system and DCS are supplied by the same vendor.
Captive Power in the Oil & Petrochemical Plants, etc.
Turbine manufacturers who do not have their own

turbine control systems and prefer to collaborate with
I&C vendors. (e.g. Alstom, Skoda, etc.)
Turbine manufacturers find it difficult to catch up with the latest
technologies by their own and seek for alliances with I&C vendors.
Retrofit (Replacement of existing systems)

Where Yokogawa has delivered DCS (and other) systems and the
user is confident about Yokogawas capability and products.
I&C Vendor = Instrumentation and Control Vendo

<October 2008>
Page 79
Applicable Markets
Power Industries
Applicable to Steam Turbine Control
YEI Power Group (Mr K. Kawabe) takes
initiatives
Other Applications (future plans)

Rotating machines and vibrating equipments
(e.g. compressors)
These applications are still
study stage.
Need specialists & in
know-how
of applications to
experts support!
penetrate into Need
markets
Gas Turbine Controller

Need to develop Temperature Turbo I/O module.
Inevitable to obtain SIL3 Certification
<October 2008>
Page 80
SIL3 Certification
Some customers require SIL3 Certification

for protection modules to shut down turbines
safely. This is not mandatory, however, more
and more customers prefer to have SIL3
nowadays.
(e.g. Europe, Middle East, Africa, Australia prefer to have
SIL3. USA, Japan, Asia and China are less strict.)
Governor Control in the turbine control does

not require SIL3 certification, thus Yokogawas
turbomachinery I/O can be applied as they are.
Yokogawa will apply for SIL3 certification in
the future,
future but it is not known when to be
certified.
<October 2008>
Page 81
Migration &
Compatibility

<October 2008>
Page 82
Migration Overview
Yokogawa assures smooth migration from

legacy systems into the
latest system
to protect customers
assets.
2008
CENTUM VP
2001
2005
CENTUM CS 3000
R3
CENTUM CS 3000
1998
1993
CENTUM CS
10 MBPS
Dual EWS
Redunda
nt
ICS
V net
Token
Pass
1983
HIS
PICS
HIS
AVR
FFCS
HIS
VnetI/P
1Gbps
Dual
Redundant
1988
CENTUM V
CENTUM-XL
ENGS
COPS2
COPSV
CFCS2CFCD2
CFFS

<October 2008>
ABC
PFCS
FFCS
LFC KFCS
S
EOPS
CFCS EFCD
Yokogawa protects your investments with

long term support and multi generation
compatibility
Page 83
Overview
Regard CENTUM VP as CENTUM CS 3000 R4.01 for

migration.
All the available FCSs, BCV, and ACG of CENTUM CS
3000 R3 are compatible with CENTUM VP.
Continue to use both Vnet/IP and Vnet.
Entry Class (=LHM packages) is available at CENTUM
VP.
R2
R3
VP
LDCS
CS 3000 R2
CS 3000 R3
CENTUM VP
SDCS
CS 1000 R2
CS 1000 R3
CS 3000 R3
Entry Class
CENTUM VP
Entry Class

<October 2008>
Page 84
Coexistence with CENTUM CS 3000
The HIS of CENTUM VP and that of CS 3000 R3

can operate the FCSs of each other.
The ENG of CENTUM VP can handle all the CS 3000
components
HISs, FCSs, BCVs, ACGs, GSGWs, and SIOSs
ENG must be CENTUM VP for coexistence of CS 3000 and
CENTUM VP
Online maintenance of the CS3000 R3 FCS can be possible
from CENTUM VP ENG
CENTUM CS 3000 R2 needs to be upgraded to CENTUM VP.

Two version support policy (Not tested)
Migration is possible (off-line).
Same relationship goes with ProSafe-RS

From ProSafe-RS R2.01
<October 2008>
(Released in April 2008)
Page 85
Small-Scale System Migration (1)
CENTUM CS 1000 Systems can be migrated

into CENTUM VP Entry Class (small-scale) or
CENTUM VP (large-scale).
CENTUM VP Entry Class

Up to 8000 Tags
Connecting 256 stations
KeyCode Making Fee and Project Licen
Fee are needed.
Enhance functions & expandability.
CENTUM VP
Up to 100,000 Tags
Order Termination of
CENTUM CS 1000 is in sight!
(Scheduled in January 2009)

<October 2008>
(Up to one million Tags by option)
Price differences between the

software licenses of CS 1000 and
CENTUM VP are charged.
Page 86

CENTUM VP Entry Class is a system equivalent to CENTUM CS
1000 with enhanced functions and expandability of the system.
All the CS 1000 database can be converted into CENTUM VP
Entry Class automatically.
Keycode making fee and Project License Fee are required
for migration.
CS 1000
CENTUM VP Entry
Class
VL net
Vnet/IP
Migration
V net Router
PFCx-S PFCx-E
Note:
AFV10x
V net
1. Change VF701 to VI701 on all PCs.

2. Add a Vnet router.
3. Add two (2) switching hubs, one for bus 1
and the other for bus 2.
PFCx-S
PFCx-E
4. Add Vnet/IP bus cables.

<October 2008>
Page 87

When system capacity increases, it is easy to change the system
into redundant V net configuration.
Although AFF50S hardware specifications support only redundant V net,
AFF50S can support single V net configuration through just builder
definition.
CENTUM VP
CS 1000 or
CS 3000 entry
class
V net
ABC11SQ2
V net
ooo
PFCS-S PFCS-E
<October 2008>
Page 88
Migration from Legacy Systems (Step 0)
Existing CENTUM-XL
Existing CENTUM V

<October 2008>
Existing CENTUM
CS
Page 90
Migration from Legacy Systems Step 1

Step 1
VP HIS is added to
existing systems.
The latest operation

technologies
Seamless connection
with business domains
PRM
PIMS
Plant Resource
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net or
Vnet/IP
Existing CENTUM-XL
Existing CENTUM V

<October 2008>
Existing CENTUM
CS
Page 91

Step 2
Upgrading FCS CPU to
VP
New control functions
Large capacity
PRM
PIMS
Plant Resource
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net or
Vnet/IP
Existing
VP
FCS + CENTUM-XL
Existing I/O
CENTUM
V
Existing
modules

<October 2008>
Existing CENTUM
VP FCS
CS
Page 92

Step 3 (XL, V only)
Upgrading I/O modules to
VP
PRM
PIMS
Plant Resource
Migration to VP is completed
without changing field wiring!
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net
Existing
R3
FCS + CENTUM-XL
VP FCS
Existing
CENTUM
V
Existing
I/O
modules

<October 2008>
Existing CENTUM
VP FCS
CS
Page 93
FCS Continuity (CENTUM V & CENTUM-XL)
Same size CPU with

large capacity
Modules are functionally

compatible and the same
size with the existing
I/O cards.
Same connector is available.
(Front)
Old Controllers are renewed to
VP without changing field wiring.
<October 2008>
(Rear)
NO CHANGE in
Field wiring
Field wiring
Page 94
Application Data Base Compatibility
CS 3000 R3 application database can be

converted CENTUM VP automatically
After upgrading the system from CS 3000 to VP,
open the project on the System View then the
application (project) is automatically converted to
that of VP system.

<October 2008>
Page 95
Migration from Legacy Systems (1)
From CENTUM CS
Convince CENTUM CS Customers to revamp their systems.
Multi-project connection for CS system is available.
The graphic import work is done via CS 3000 R3 Graphics
(2 steps required) (this is standard function of CENTUM CS 3000)
Except HICS special parts.
FCS application conversion can be done by tokuchu.
From CENTUM-XL, Micro-XL, CENTUM V

The HIS and the Exaopc station of R4 can work with BCVs.
Operator Station migration kit is continued.
Bundled software is changed.
The graphic import work is done via CS 3000 R3 graphics,

using Engineering Tool.
Tag list can be converted by the engineering tool via CS
3000 R3. (ask YHQ)
<October 2008>
Page 96
Engineering Policy

<October 2008>
Page 98
Engineering Fee & Support Organization
The engineering fee is not changed

from CENTUM CS 3000 or CS 1000.
YHQ Engineering section does not change the engineering
fee.
The engineering fee of each affiliate is managed by the
engineering section of each affiliate.
The engineering tools (ETC tools) are updated.

It is going to be annouced separately,
and is delivered in a usual route.

<October 2008>
Page 99
Service Business
Policy

<October 2008>
Page 100
New CENTUM service business policy
Based on the VigilantPlant concept, Yokogawa offers support &

service to customers systems throughout the product lifecycle
and provides customers secure and safe operations.
From Product Maintenance to Integrated System
Maintenance
New service programs focus on Open System, not just hardware.
Global Service same level & quality worldwide
By adopting the LCMP (Lifecycle Management Program),
Yokogawa offers integrated service globally.
Fair Service based on Annual Maintenance Contract
Define the service menu clearly based on the maintenance
contract.
Differentiate the services by customers with or without contract.

<October 2008>
Page 101
LCMP (Customer value proposition)
Yokogawa listens to
customers and
respects the unique
needs of customers
plant
Yokogawa delivers
customized lifecycle
management
program that best
suits customers
priorities
Delivering just
what customers
plant needs
<October 2008>
Page 102
LCMP (Customer value proposition)

-Callout & Response
-Onsite resident support
-Periodic maintenance
-Shutdown maintenance
-Diagnosis
-Improvement service
-Operation training program
-Advanced training program
-Web training
-Parts & Spare management
-Technology Refresh
-Migration Planning
-EOS support
-Alarm management service

-Network security consultation
-InsightsuiteAE

<October 2008>
Page 103
Let us be vigilant about your

business!

<October 2008>
Page 104

Centum VP

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Introduction

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

What is CENTUM VP?

The 8th generation of CENTUM Series

The core of Production Excellence.

< ISD-MASP-S07011 Rev.1 >

Realize the ideal plant operations for

We keep investing in the future

CENTUM System Architecture (Now & Future)

Plant data network

< ISD-MASP-S07011 Rev.1 >

I/O without Controller

< ISD-MASP-S07011 Rev.1 >

Purpose of the Development (New HIS)

New Operation & Monitoring Environment

Compatible with Existing CENTUM Systems

Enhanced Yokogawa & CENTUMs Strengths

< ISD-MASP-S07011 Rev.1 >

Components of CENTUM VP R4.01

New I/O Modules for Turbines

< ISD-MASP-S07011 Rev.1 >

Basic Engineering Functions

HIS Hardware Environment

For Windows Vista

For Windows XP and

Core2 Duo minimum 2.13 GHz

Core2 Duo minimum 2.13 GHz

Free space of minimum 20 GB (Required)

SXVA (1280 x 1024) True color

DirectX 9-class GPU that supports

< ISD-MASP-S07011 Rev.1 >

Wide monitor is available.

Layers of New HIS Display

< ISD-MASP-S07011 Rev.1 >

New Screen Design

< ISD-MASP-S07011 Rev.1 >

System Message Banner

Alarm & Event

ALWAYS displayed on top of

Alarm & Event Display

Display Areas are fixed

System Alarm Button

< ISD-MASP-S07011 Rev.1 >

Latest three alarms are

Universal Color Design is applied

Browser Bar (1)

Set either left or

(by HIS setting or by

Width of the Browser Bar is also changeable.

Browser Bar (2)

< ISD-MASP-S07011 Rev.1 >

Browser Bar (3)

Container Windows (Main Windows)

Full Screen mode

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

< ISD-MASP-S07011 Rev.1 >

Features of New Trend Functions

New Trend Displays