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SAMPLING DEPARTMENT
Samples that are made in development stage are as
Spreading
pattern notches (accuracy of patterns)
Sewing audit
In line audit: Here the garments are checked during their different stages
of manufacturing .
End line audit :-Here the garments are checked after the entire process is
over and the specifications are mainly based on the dimensions of the
garment at the critical positions and then the placements of the labels.
Fabric reconciliation
Fabric reconciliation is a process that is used to do fabric
analysis. It means how the total purchased fabric is used by
a factory. What percentage of the fabric is actually used to
make garments, what percentage of the purchased fabric is
left after shipment as dead stock, and how much fabric is
lost as wastage.
EMBROIDERY DEPARTMENT
In apparel manufacturing unit; embroidery is special types
of task. It is done according to the buyer requirement
Process Flow of Embroidery: Embroidery is done according
to the following sequence in a A.S .FASHIONS .PVT .LTD
At first designed the buyer design by CAD software
SPREADING DEPARTMENT
Objects of Fabric Spreading:
To place the number of fabric plies to the length of the marker plan
correctly aligned as to the length and width.
To cut garments in large scale and saving fabric through the use of
multi garments marker plan and the saving in cutting time per
garment that result from cutting many piles at the same time.
To make every ply flat and plane.
At correct tension.
Cutting spread are classified by three factors.
CUTTING DEPARTMENT
SEWING DEPARTMENT
Sewing department is the heart of a manufacturing
unit. Cut components are assembled in sewing
department in assembly line.
Manufacturing system used PBS
List of sub-processes those are done in sewing
department includes.
Making garment parts
Sewing full garment
Making garment accessories like dori, tabs, cords etc.
Checking of stitched garments
Alteration work of defective garments
Sewing Fabrics
The sewing process consists of mainly three functionsguiding fabric towards needle;
sewing of the fabric edge;
and rotation around the needle.
Significant Aspects of Sewing
Thread tension and consumption: Correct balancing of the stitch
and the tension given to the threads is very important for quality
stitch formation. Thread consumption, which is closely associated
with correct stitch.
Presser- foot displacement and compressing force: If this system is
not efficient then it results into irregular seams and many other
defects, especially when running on high speed.
Needle penetration force measurement -Needle penetration force
is one of the variables whose measurement is important for the
analysis of quality problems or "sewability testing" and also quality
monitoring
EXPORT DEPARTMENT
This department is responsible for export related
documentation ,dispatching goods to ports, and communicating
with buyers warehouse and distribution centre.
Different types of price quotation in export trade
Ex-factory or local Price quotation -This type of quotation
represents the simplest arrangement. The importer is presumed
to have bought the goods right at the exporters factory. All
costs and risks from thereon become the buyers problem. The
ex-factory.
Free Alongside ship (FAS) price quotation-The use of this term in
the quotation means that the exporter to be responsible for the
goods until they are placed alongside the ship. All charges
incurred up to that point must be borne by the seller. F.A.S. price
is slightly higher than the ex-factory price, since the exporter
undertakes to transport the goods to the point of shipment.
actual placement of goods abroad the ship. The F.O.B price will
includes F.A.S. price plus costs of shipping and boarding on ship.
Ex-ship Price Quotation: This means that the exporter agrees to
SOFTWARES
ERP :- Technosoft is the erp used in a.s. fashions
.pvt.ltd .This software is in use since 2013. Various
usages of erp are: Accounting In accounting it is used to keep record of all
expenses and profit .
Logistics
Updates of each departments
It has made easy to get all informations ( ex- in which
stage is style ?, how many expenses are going in
respective departments ) of a style just by selecting
style no .
MERCHANT
Merchandiser is the BRIDGE between the industry and the
buyer.
He has to look after every job like buying the raw material
which is required to finish the product, making the
garment, finishing the garment, documentation, finally
shipping. He is the responsible person to make the
product.
Merchant is a trader, an exporter or importer of a garment
he is basically a employee of a vendors company who is
being responsible to the buyer and coordinate the full
manufacturing process of garment right from getting the
order, approving the design, ordering fabric, cutting,
production and up to the shipment of the order i.e., he is
the whole sole of the company.
THANK YOU !