Valves Pres

VALVE TECHNOLOGY
INCENTIVE COURSE
COLLECTION BY
ENGINEER : IBRAHIM AMIN IBRAHIM
CAIRO SAKANAT ELMADDY 2 CANAL
RELEVANT EXPERIENCE
TOTAL 32 YEARS IN GAS OIL FILED / REFINERIES AND
PETROCHEMICAL INDUSTRIES AT GULF COUNTRY /
ITALIA AND EGYPT AS
1- HEAT TRANSFER AND MECHANICAL DESIGN
AT FOSTER WHEELER ITALIAN
2- CONSTRUCTION SUPERINTENDENT.AT EGYPT
3-MAINTENANCE & MAINTENANCE PLANNING
AT KUWAIT NATIONAL PETROLEUM CO.
4-EXPERTS CONSULTANT ENG. AT AL-FURAT
PETROLEUM CO.SYRIA
5- INSTRUCTOR ENG. AT ABU DHABI GAS
LIQUEFACTION CO. (ADGAS)/JOINT OPERATION
KUWAIT WAFRA/ U.A.E WATER& ELECTRICITY
MINISTRY AND OMAN WATER& ELECTRICITY
MINISTRY
December 18,
COLLECTED BY EN
Valves Glossary And Technical Term
Valve
Considered as advice which stop
starts or changes direction or
magnitude of fluid flows or its
pressure and temperature
or
A device used to control the flow
of fluid contained in a pipe line.
December 18,
COLLECTED BY EN
VALVE TECHNOLOGY Classifying Valves According To

Function
basis for classifying valves according to

function:
VALVE ACTION
EXPLANTION
1
ON/OFF
REGULATING
CHECKING
SWITCHING
DISCHARGING
December 18,
STOPPING OR
STARTING FLOW
VARYING THE RATE
OF FLOW
PERMITTING FLOW IN
ONE DIRECTION ONLY
SWITCHING FLOW
ALONG DIFFERENT
ROUTES
DISCHARGING FLUID
FROM A SYSTEM
COLLECTED BY EN
Valve Selection Guide
December 18,
COLLECTED BY EN
December 18,
COLLECTED BY EN
December 18,
COLLECTED BY EN
FLUIDE CONTROL ELEMENTS
December 18,
COLLECTED BY EN
Valve Selection Guide FLUIDE CONTROL ELEMENTS
December 18,
COLLECTED BY EN
December 18,
COLLECTED BY EN
December 18,
COLLECTED BY EN
10
VALVE SELECTION GUIDE
December 18,
COLLECTED BY EN
11
December 18,
COLLECTED BY EN
12
December 18,
COLLECTED BY EN
13
Valve Technology
VALVE SELECTION, DESIGN & MANUFACTURING:
In today's unpredictable economy, the

selection of valves can become monumental
task. For many, It was never easy to begin
with, especially when there are so many types
to choose from .This article will help facilitate
the basics of valve selection and give some
insight into what might be expected in future
valve selection.
For all practical purposed, a valve considered
as advice which stop starts or changes
direction or magnitude of fluid flows or its
pressure and temperature. This description in
itself is perhaps sufficient to explain some of
the reasons that make valve selection such an
arduous task, but let's ask ourselves five
basic question
December 18,
COLLECTED BY EN
14
Valve Technology
1- THE PRINCIPAL FUNCTIONS OF VALVES STARTING

AND STOPPING FLOW
This is the service for which valves are most
generally usedstarting and stopping flow. Gate
valves are excellently suited for such service. Their
seating design, when open, permits fluid to move
through the valve in a straight line with minimum
restriction of flow and loss of pressure at the valve.
2- REGULATING OR THROTTLING FLOW
Regulating or throttling flow is done most
efficiently with globe or angle valves. Their seating
design causes a change in direction of flow through
the valve body, thereby increasing resistance to
flow at the valve. Globe and angle valve disc
construction permits closer regulation of flow.
These valves are seldom used in sizes above 12
inches, owing to the difficulty of opening and
closing the larger valves against pressure.
December 18,
COLLECTED BY EN
15
Component Standards Developers
December 18,
COLLECTED BY EN
16
Component Standards Versus piping code
December 18,
COLLECTED BY EN
17
Materials & pressure rating
December 18,
COLLECTED BY EN
18
Valve Selection By Valve Types
December 18,
COLLECTED BY EN
19
Gate Valve
December 18,
COLLECTED BY EN
20
GATE VALVE BONNETS
December 18,
COLLECTED BY EN
21
GATE VALVE BONNETS
December 18,
COLLECTED BY EN
22
December 18,
COLLECTED BY EN
23
December 18,
COLLECTED BY EN
24
EXTENDED BODY GATE VALVE
December 18,
COLLECTED BY EN
25
KNIFE GATE VALVES
December 18,
COLLECTED BY EN
26
Knife gate valves
December 18,
COLLECTED BY EN
27
Valve Attributes
December 18,
COLLECTED BY EN
28
Globe valve
December 18,
COLLECTED BY EN
29
Globe valve pattern
December 18,
COLLECTED BY EN
30
Needle valve
December 18,
COLLECTED BY EN
31
Globe Valve Attributes
December 18,
COLLECTED BY EN
32
CHECK VALVE
December 18,
COLLECTED BY EN
33
Dual plate wafer check valves
December 18,
COLLECTED BY EN
34
Check Valve Attributes
December 18,
COLLECTED BY EN
35
Check Valve Attributes
December 18,
COLLECTED BY EN
36
TYPES VS. P/T RATINGS
December 18,
COLLECTED BY EN
37
TYPES VS. MANUFACTURERS
December 18,
COLLECTED BY EN
38
BATTERFLY VALVE LOW PRESSURE
December 18,
COLLECTED BY EN
39
BATTERFLY VALVE LOW PRESSURE
December 18,
COLLECTED BY EN
40
BATTERFLY VALVE HIGH PRESSURE
December 18,
COLLECTED BY EN
41
December 18,
COLLECTED BY EN
42
December 18,
COLLECTED BY EN
43
December 18,
COLLECTED BY EN
44
BALL VALVE
December 18,
COLLECTED BY EN
45
BALL VALVE
December 18,
COLLECTED BY EN
46
BALL VALVE
December 18,
COLLECTED BY EN
47
BALL VALVE
December 18,
COLLECTED BY EN
48
BALL VALVE ATTRIBUTES
December 18,
COLLECTED BY EN
49
PLUG VALVE
December 18,
COLLECTED BY EN
50
Page 1 1- butterfly valve chemical seat failure
Page 1 - Butterfly Valve Chemical Seat
Valve subjected to an unknown cleaning solution.

System temperature: 140deg. F
December 18,
COLLECTED BY EN
51
Valve Materials: Body-Cast Iron Seat-EPDM

(hydrocarbon elastomer) with good resistance to
some solvents, alcohol, some acids and alkalines.
Disc-316 Stainless Steel
December 18,
COLLECTED BY EN
52
The valve body displays surface rust. The seat has

deteriorated and completely separated from the
corrosive solution. The Stainless disc is
unaffected.
December 18,
COLLECTED BY EN
53
2 - Gate Valve Failure Due to Thermal Expa

nsion (HEAT)
Photo #1 2 " gate valve. The valves gate has

bulged from thermal expansion.
December 18,
COLLECTED BY EN
54

nsion (HEAT)
Photo #2 Close up of the bulged gate reveals an

attempt to open valve leaving the shiny surface
area.
December 18,
COLLECTED BY EN
55

nsion (HEAT)
Photo #3 Magnification of the thermally expanded

gate reveals a stress crack.
December 18,
COLLECTED BY EN
56
3 - Swing Check Valve Leakage in Test Envi

ronment
Photos of a 1 1/2" swing check valve mounted in

a pneumatic test stand and submerged under
water. The test reveals excessive valve seat
leakage. Air loss is observed discharging from the
test ball valve (red handle).
December 18,
COLLECTED BY EN
57
3 - Swing Check Valve Leakage in Test Env

ironment
Check valve seat tested by applying 80 psi air

pressure to the outlet side of the valve and
measuring the inlet side of the valve for leakage.
The maximum acceptable air loss in an 1 1/2"
check valve is 320ml in 60sec.
December 18,
COLLECTED BY EN
58
4 - Globe Valve Seat Failure - Over-tightened Pipe Nipple
Interior wall of valve thread chamber. Deep

scoring indicates threaded nipple over tightened
into valve. This directly caused the valve seat to
distort.
December 18,
COLLECTED BY EN
59
Distorted valve seat accessed by removing valve

bonnet.
December 18,
COLLECTED BY EN
60
The valve disc shows excessive wear from being

tightened into the distorted seat.
December 18,
COLLECTED BY EN
61
5 - Ball Valve Body Thermally Expanded (COLD)
Photographs are an example of a ball valve that

burst while subject to freezing temperatures. The
valve was in the closed position.
December 18,
COLLECTED BY EN
62
5 - Ball Valve Body Thermally Expanded (COLD)
The expansion took place from inside of the

valve's ball and expanded outward, causing the
metal to sheer.
December 18,
COLLECTED BY EN
63
6 - Gate Valve Failure - Over-tightened Pipe Nipple
Photo #1 (left) 2"Gate Valve with Schedule 80

PVC nipple tightened to far into thread chamber.
Photo #2 (right) Close up view of nipple against
thread chamber. Side of valve gate stuck in closed
position.
December 18,
COLLECTED BY EN
64
Photo #3 (left) Valve bonnet removed from valve

body. Photo #4 (right) Valve gate trapped in
valve body by the two valve chambers
compressing inward from nipples on each side.
December 18,
COLLECTED BY EN
65
Photo #5 (left) Valve bonnet displays material

stress. Photo #6 (right) Valve stem threads strip
and material begins to fatigue causing a coiling or
twisting of the stem material.
December 18,
COLLECTED BY EN
66
7 - Ball Valve Seat Failure - Over-tightened Pipe Nipple
Photo #1 (Left) Subject ball valve Photo #2

(right) Close up of valve's thread chamber, Seat,
and ball. Shiny brass color on thread chamber
indicates contact between pipe nipple and thread
chamber.
December 18,
COLLECTED BY EN
67
7 - Ball Valve Seat Failure - Over-tightened Pipe Nipple
This failure is due to pipe nipple threaded too far

into valve thread chamber. This caused the thread
chamber to push against the valve seat resulting
in total seat failure.
December 18,
COLLECTED BY EN
68
Page 8 - Ball Valve Failure Due To Extreme

Operating Conditions
Photo 1 This 4" Ball Valve was used on a vacuum

truck in an oil field. The valve was subjected to an
abrassive sludge causing excessive wear to the
valve's ball causing it to leak.
December 18,
COLLECTED BY EN
69

Photo 2 begins to reveal the scratched and pitted

surface area.
December 18,
COLLECTED BY EN
70

Photo 3 clearly indicates excessive ball wear and

tear caused from improper use. The application
was extremly abrasive.
December 18,
COLLECTED BY EN
71
9 - Ball Valve Improper Forging Surface
Specifications - Size 2" 600lb. Forged Brass,

Solder type Ball Valve.
December 18,
COLLECTED BY EN
72
Photographs indicate a series of fractures in the

valve body. The fracture extends below the
surface.
December 18,
COLLECTED BY EN
73
Magnification of exposed fracture on valve body

next to end piece connection.
December 18,
COLLECTED BY EN
74
10 - Gate Valve Packing Nut Leaked/Over-tightened
Gate Valve 3/4" - Rated at 200lb (WOG) Water Oil

or Gas. Valve stem displays corrosion above
packing nut and minor rusting at location of valve
handle.
December 18,
COLLECTED BY EN
75
10 - Gate Valve Packing Nut Leaked/Over-tightened
The corrosion noted on the stem indicates that a

packing leak existed for an extended period of
time. An attempt to repair the leak resulted in an
overtightend nut. This caused the top of the nut to
separate in a lateral direction and the body of the
nut to separate vertically.
December 18,
COLLECTED BY EN
76
11- Ball Valve Overheated

Left, over-heated solder type two piece ball valve
size 3". The valve was silver soldered into the
system. The valve leaked and was removed.
Right, valve body side view.
December 18,
COLLECTED BY EN
77
Left, close-up of valve body side indicates silver

soldering workmanship. Right, end piece side of
valve.
December 18,
COLLECTED BY EN
78
Left, body side of valve seat has been completely

distroyed. valve ball displays blue color indicitive
of overheating. Right, end piece side still has
white teflon seat intact.
December 18,
COLLECTED BY EN
79
Left, Close-up of valve ball on valve body side of

valve.
December 18,
COLLECTED BY EN
80
12- Ball Valve Forging Defect
Photo 1 Forged brass 2 piece solder type ball

valve size 1 1/2".
December 18,
COLLECTED BY EN
81
Photo 2 Forging defect on end-piece of valve's

fitting cup.The defective area is concaved in
relation to the machined surface.
December 18,
COLLECTED BY EN
82
Photo 3 close-up view
December 18,
COLLECTED BY EN
83
Photo 5 Magnification view of the outer end of

fitting cup reveals a normal smooth machined
surface next to a coarse unmachined surface
defect.
December 18,
COLLECTED BY EN
84
13 - Ball valve failure accumulated deleterious materials
This is a typical 600lb- WOG forged brass ball

valve. It has Stem damage, handle stop has been
cut off to allow reverse throttling. The valve has
been subjected to an accumulation of deleterious
materials.
December 18,
COLLECTED BY EN
85
Photo 3 close up of stem damage and a

cut/removed handle stop. Photo 4 deep groove on
ball surface indication of abrasives.
December 18,
COLLECTED BY EN
86
Photo 5 displays an unknown organic deleterious

material from a food processing plant covering
the ball surface. Photo 6 close up of ball and valve
body. Due to non operation the material has
bridged across. This deposit may explain or
contribute to why the valve is locked into its
partially closed position.
December 18,
COLLECTED BY EN
87
Photo 7 close up reveals a fiber content in the

material deposit.
December 18,
COLLECTED BY EN
88
14 - Ball Valve Forging Defect
This ball valve is a typical 1/2", 600 pound Water

Oil or Gas/150 pound working steam pressure
rated valve. The forging defect located on valve
body at end piece connection, was detected
during a routine inspection.
December 18,
COLLECTED BY EN
89
14 - Ball Valve Forging Defect
December 18,
COLLECTED BY EN
90
15- Gate Valve Unsuitable Operating Conditions
Apparently this 4" 125 pound gate valve failed to

completely close off. Photo 2 and 3) Indicate the
valve had been struck with an object probably an
attempt to clear the flow path of an obstruction.
December 18,
COLLECTED BY EN
91
Photo 4 right)The valve gate is in a closed

position. The external gate surface is covered
with green algae or moss.
December 18,
COLLECTED BY EN
92
Photo 5 left) The gate has been retracted to

reveal debris in bottom of the valve body. Photo 6
right) Close up clearly identifies seashells, rock
and sand.
December 18,
COLLECTED BY EN
93
16- Ball Valve Handle Corrosion
This is a 600 pound two piece brass ball valve with a

plated handle(may have been Dacromet)with a rubber
coated handle grip. Age: about 15 years. The valve was
stuck in a closed position due to an excessive amount of
rust deposited from the handle and its nut. As the
corrosion deposited on the external surface of the
handle it eventually eliminated the required handle
clearance, making the valve inoperable.
December 18,
COLLECTED BY EN
94
Top view of excessive corrosion at ball valve

handle connecton.
December 18,
COLLECTED BY EN
95
Side view magnification underside handle

connection at handle stop.
December 18,
COLLECTED BY EN
96
The valve was apparently installed in an

extremely moist/corrosive environment. The
condition of the valve also suggests that the valve
had been neglected for many years.
December 18,
COLLECTED BY EN
97
17-Ball Valve Failure Due to Excessive Mineral Deposits
Photo 1 A typical 3/4" two piece solder type ball

valve had been removed from a domestic water
distribution system.
December 18,
COLLECTED BY EN
98
Photo 2 indicates severe mineral depositing on

interior wall of pipe and valve.
December 18,
COLLECTED BY EN
99
Photo 3 right Close up of valve reveals extent of

mineral build-up. The interior diameter of valve
has significantly been reduced. See photo 4 left
This reduction in diameter has created turbulence
in the flow and contributes to the erosion
downstream side of valve.
December 18,
COLLECTED BY EN
100
Photo 5 right Magnification view. The valve will

not close off due to the build up around the valve
seats.
December 18,
COLLECTED BY EN
101
18 - Butterfly Valve Flange Installation Failure
Photo 1 A typical butterfly valve, lug style, cast

iron body, aluminum bronze disc, EPDM seat and a
lever handle.
December 18,
COLLECTED BY EN
102
Photo 2 Depicts the flanges bolt holes. One of

eight bolt holes never received a bolt during
system installation.
December 18,
COLLECTED BY EN
103
Photo 3 Valve separated into 3 sections
December 18,
COLLECTED BY EN
104
Photo 4 Close up detail. There is grease on all

flange ears but the one on the left. There are no
signs of this ear, ever receiving a bolt. This
caused excessive stress during installation when
flange was torque, at the seat retainer stud
(center of photo) resulting in complete material
separation.
December 18,
COLLECTED BY EN
105
19 - Gate Valve Body Leakage
This 3/4" gate valve was the coldwater shutoff

valve to the water heater. The valve has been
weeping moisture through the brass body
material for an unknown period of time. The
corrosion formed is from the minerals in the
water depositing on the valve body. Moisture
leaks through to the surface of the brass material,
corrodes and seals. The moisture will again leak,
corrode and seal. This explains the ongoing build
up of corrosion on the material surface. This is a
typical pattern and may repeat itself many times
before total failure.
December 18,
COLLECTED BY EN
106
December 18,
COLLECTED BY EN
107
Close-up view of corrosion. A droplet continues to

form at bottom of valve body.
December 18,
COLLECTED BY EN
108
20 - Gate Valve Packing Leak
This valve has been leaking at the packing nut for

an extended period of time. This is evidenced by
the buildup of corrosion. To correct this problem
would have required tightening the packing nut
below handle +/- 1/4 turn.
December 18,
COLLECTED BY EN
109
SELECTING A VALVE TYPE
When speaking of valves, it's easy to get lost in the

terminology. Valve types are used to describe the
mechanical characteristics and geometry (Ex/ gate, ball,
globe valves). We'll use valve control to refer to how
the valve travel or stroke (openness) relates to the flow:
1. Equal Percentage:
equal increments of valve travel produce an equal
percentage in flow
change
2. Linear:
valve travel is directly proportional to the valve
stoke
3. Quick opening:
large increase in flow with a small change in valve
stroke
So how do you decide which valve control to use?
Here are some rules of thumb for each one:
December 18,
COLLECTED BY EN
110
1. Equal Percentage (most commonly used valve control)

a. Used in processes where large changes in pressure drop are
expected
b. Used in processes where a small percentage of the total
pressure drop
is permitted by the valve
c. Used in temperature and pressure control loops
2. Linear
a. Used in liquid level or flow loops
b. Used in systems where the pressure drop across the valve is
expected to
remain fairly constant (ie. steady state systems)
3. Quick Opening
a. Used for frequent on-off service
b. Used for processes where "instantly" large flow is needed
(ie. safety systems or cooling water systems)
Now that we've covered the various types of valve control, we'll
take a look at the most common valve types.
December 18,
COLLECTED BY EN
111
December 18,
COLLECTED BY EN
112
Gate Valves
Best Suited Control: Quick Opening
Recommended Uses:
1. Fully open/closed, non-throttling
2. Infrequent operation
3. Minimal fluid trapping in line
December 18,
COLLECTED BY EN
113
Applications:
Oil, gas, air, slurries, heavy liquids, steam,
noncondensing gases,
and corrosive liquids
Advantages: Disadvantages:
1. High capacity 1. Poor control
2. Tight shutoff 2. Cavitate at
low pressure drops
3. Low cost
3. Cannot be
used for throttling
4. Little resistance to flow
December 18,
COLLECTED BY EN
114
Globe Valves
Best Suited Control: Linear and Equal percentage
Recommended Uses:
1. Throttling service/flow regulation
2. Frequent operation
Applications:
Liquids, vapors, gases, corrosive substances,
slurries
1. Efficient throttling 1. High pressure drop
2. Accurate flow control 2. More expensive than
other valves
3. Available in multiple ports
December 18,
COLLECTED BY EN
115
December 18,
COLLECTED BY EN
116
Ball Valves
Best Suited Control: Quick opening, linear
Recommended Uses:
1. Fully open/closed, limited-throttling
2. Higher temperature fluids
Applications:
Most liquids, high temperatures, slurries
1. Low cost 1. Poor throttling
characteristics
2. High capacity 2. Prone to
cavitation
3. Low leakage and maint.
4. Tight sealing with low torque
December 18,
COLLECTED BY EN
117
December 18,
COLLECTED BY EN
118
Butterfly Valves
Best Suited Control: Linear, Equal percentage
Recommended Uses:
1. Fully open/closed or throttling services
2. Frequent operation
3. Minimal fluid trapping in line
Applications:
Liquids, gases, slurries, liquids with suspended solids
1. Low cost and maint. 1. High torque required for
control
2. High capacity 2. Prone to cavitation at
lower flows
3. Good flow control
4. Low pressure drop
December 18,
COLLECTED BY EN
119
December 18,
COLLECTED BY EN
120
Other Valves
Another type of valve commonly used in
conjunction with other valves is called a check
valve. Check valves are designed to restrict the
flow to one direction. If the flow reverses
direction, the check valve closes. Relief valves
are used to regulate the operating pressure of
incompressible flow. Safety valves are used to
release excess pressure in gases or compressible
fluids.
December 18,
COLLECTED BY EN
121
plug valve
December 18,
ball valve
butterfly valve
COLLECTED BY EN
gate valve
122
December 18,
COLLECTED BY EN
123
plug valve
A linear movement of the disk with or against the flow.

In the OPEN position the flow is over or against the disk.
The ball in the body rotates 90 about axial shafts.

ball valves
In the OPEN position the flow runs through the ball.
The disk in the valve rotates about the stem through an angle of 90.
butterfly valves
In the OPEN position the flow runs around the control body.
The gate moves in a linear direction across the flow.
gate valves
In the OPEN position the flow runs through the valve body.
December 18,
COLLECTED BY EN
124
December 18,
COLLECTED BY EN
125
December 18,
COLLECTED BY EN
126
December 18,
COLLECTED BY EN
127
December 18,
COLLECTED BY EN
128
December 18,
COLLECTED BY EN
129
December 18,
COLLECTED BY EN
130
December 18,
COLLECTED BY EN
131
December 18,
COLLECTED BY EN
132
December 18,
COLLECTED BY EN
133
December 18,
COLLECTED BY EN
134
December 18,
COLLECTED BY EN
135
December 18,
COLLECTED BY EN
136
December 18,
COLLECTED BY EN
137
December 18,
COLLECTED BY EN
138
December 18,
COLLECTED BY EN
139
December 18,
COLLECTED BY EN
140
December 18,
COLLECTED BY EN
141
December 18,
COLLECTED BY EN
142
Gate Valve Routine maintenance
December 18,
COLLECTED BY EN
143
Gate Valve Trouble Shooting
December 18,
COLLECTED BY EN
144
December 18,
COLLECTED BY EN
145
December 18,
COLLECTED BY EN
146
December 18,
COLLECTED BY EN
147
December 18,
COLLECTED BY EN
148
December 18,
COLLECTED BY EN
149
Gate Valve Disassemble & Reassemble
December 18,
COLLECTED BY EN
150
December 18,
COLLECTED BY EN
151
December 18,
COLLECTED BY EN
152
Gate Valve Disassemble
December 18,
COLLECTED BY EN
153
Gate Valve Reassemble
December 18,
COLLECTED BY EN
154
Gate Valve inspection
December 18,
COLLECTED BY EN
155
December 18,
COLLECTED BY EN
156
Installation and Operation Duo check valve
December 18,
COLLECTED BY EN
157
Installation and Operation Duo check valve
December 18,
COLLECTED BY EN
158
December 18,
COLLECTED BY EN
159
Asahi/ America
Duobloc Ball Valve
- 2 PVC, CPVC
Backing
Cushion
Threaded
Carrier
December 18,
COLLECTED BY EN
160
Asahi/America
Duobloc Ball Valve
- 2 PVC, CPVC
Backing
Cushion
December 18,
COLLECTED BY EN
Threaded
Carrier
Asahi/America
Duobloc Ball Valve 1/2-2
Features & Benefits

True Union design permits easy
installation & removal
Teflon seats with elastomeric backing
ensure bubble-tight shut off with low
fixed torque, compensates for wear
Blocks in two directions
Two sets of end connectors, - 2
PVC, CPVC
December 18,
COLLECTED BY EN
Asahi/America
Type 21 Ball Valve

- 2 PVC, CPVC, PP, PVDF
Handle/Spanne
ISO Mount Pad

Double Stem
Seal
Panel Mount
December 18,
COLLECTED BY EN
Asahi/America
Type 21 Ball Valve

2 1/2 - 4 PVC, CPVC, PP, PVDF
ISO Pad
Mount
Handle/Spanne
Tool
Double O Ring
Sealing
December 18,
Panel Mount Provisio

COLLECTED BY EN
164
Asahi/America
Type 21 Ball Valves

Features & Benefits
Built in spanner wrench
Panel mount pad
Double o-rings on stem
Molded ISO mounting pad
Up to 230 psi working pressure
Long Cycle Life
Two sets of end connectors, PVC & CPVC
December 18,
COLLECTED BY EN
Asahi/America
Type 21 Ball Valves

2 - 4 PVC, CPVC, PP, PVDF
Features & Benefits
Built in spanner wrench

Panel mount pad
Double o-rings on stem
Molded ISO mounting pad
Up to 230 psi working pressure
Long Cycle Life
December 18,
COLLECTED BY EN
Asahi/America
Type 21 Mounting Kits- 1/2-4
Molded PPG
Construction
No Valve Modification
Required
December 18,
COLLECTED BY EN
Low Profile
167
Asahi/America
Type 21 Mounting Kits
Sizes 1/2-4
Molded PPG (Polypro Glass filled)
ISO (FO4,FO5,FO7)
No Valve Modification Required
5 Kits for entire size range(All Materials)
Superior Corrosion Resistance
Low Profile
Easily Field Mounted
December 18,
COLLECTED BY EN
Asahi/America
Type 21 Ball Valve
Sodium Hypochlorite
Applications
Vented Ball
Downstream Side
December 18,
COLLECTED BY EN
Upstream Side
169
Asahi/America
Stem Extensions
A
B
December
18,
COLLECTED
BY EN Two Piece
Single Piece
Panel Mount
Asahi/America
Switches, Square Nuts
Manual Limit Switches

2 Square Operating Nut
December 18,
COLLECTED BY EN
Asahi/America
Ball Valve Options
2 square operating nuts

Full line of electric & pneumatic
actuators
Locking handles
Manual limit switches
Stem & panel mount extensions
Spring return handles
Vented Balls
December 18,
COLLECTED BY EN
Asahi/America
Installation Reccomendations
Ball Valves:
Recommended Applications:
Clean Services
On/Off
Precautions:
Suspended Particles
High Velocities
Modulating
December 18,
COLLECTED BY EN
Asahi/America
Ball Check Valves
1/2-4
December 18,
COLLECTED BY EN
174
Asahi/America
Ball Check Valves
Uniseat/
Seal
True
Single
Union Design
Union Design
December 18,
COLLECTED
BY EN
1/2-2
3-4
Asahi/America
Ball Check Valves
PVC, CPVC, POLYPRO, PVDF, Materials

Uniseat/seal of EPDM or Viton
Ball is only moving part
True Union design facilitates valve
maintenance
Can be mounted vertically or
horizontally
Minimuml Back Pressure required
December 18,
COLLECTED BY EN
Asahi/America
Ball Check Valve Options
Ball Check Options
Foot valve configuration

Internal spring
Teflon coated Viton Uniseat/seal
Polypro or Hollow Balls
December 18,
COLLECTED BY EN
Asahi/America
Ball Check Valves
Recommended Application:
Horizontal or Vertical Lines

Where Minimal Back Pressure is Required
Space Limitation Problems
Precautions:
Requires Sufficient Head Pressure to Seat

Recommended Installation,8-10 times the
Pipe Diameter From the Discharge of Pump
Suspended Particles/High Velocities
December 18,
COLLECTED BY EN
Asahi/America
Thermoplastic Butterfly Valves

PVC, POLYPRO, PVDF
Type 56 Butterfly
1 1/2-16
December 18,
COLLECTED BY EN
179
Asahi/America
Type 56 Butterfly 1 1/2-16
Locking Provision
All Plastic Handle
& Position Plate
No Stem Modification
Required for Actuation
Modular Gear
Design
ISO Pad Mount
December 18,
COLLECTED BY EN
180
Asahi/America
Type 56 Butterfly Valves

All Plastic Handle & Position Plate
Modular Gear Operato
ISO Pad
December 18,
Non Wetted Stem

COLLECTED
BY EN
181
Asahi/America
Standard valve: PVC/PP/EPDM

Several liner & disc materials satisfy a
variety of applications
Fully engaged stainless steel shaft is
isolated from media.
Only disc & liner are wetted parts
Liner design eliminates flange gaskets
December 18,
COLLECTED BY EN
Asahi/America
ISO Pad Mount (No drilling required)

New Stem Design (No modification
required for Actuation)
All Plastic Construction Handle
Locking Provision (Standard)
316 SS Stem (Standard) 11/2-12 (except 5 size)
New Gear Operators(Sizes 8-16)
Interchangeability w/Type 75(Face to Face)
December 18,
COLLECTED BY EN
Asahi/America
Thermoplastic Butterfly Valves

Type 75 Butterfly
18-24
December 18,
COLLECTED BY EN
184
Asahi/America
Standard valve: PP/PP/EPDM

Several liner & disc materials satisfy a
Liner design eliminates flange gaskets
December 18,
COLLECTED BY EN
Asahi/America

Type 55 Butterfly
2-10
December 18,
COLLECTED BY EN
186
Asahi/America
Type 55 Butterfly Valve-2-5(Lever)
ISO Pad
Mount
Locking Provision
All Plastic Handl

& Position Plate
PTFE Disc & Seat

December 18,
COLLECTED BY EN
187
Asahi/America
Type 55 Butterfly Valve-2-10 (Gear)
Modular Gear
Operator
ISO Pad
Mount
December 18,
PTFE Disc &

Seat
COLLECTED BY EN
188
Asahi/America
Type 55 Butterfly
Sizes 2-10
PTFE Disc & Liner
ISO Pad Mount (No drilling required)
New Stem Design (No modification
required for Actuation)
All Plastic Construction Handle
Locking Provision (Standard Lever Type)
New Gear Operators(Sizes2-10)
December 18,
COLLECTED BY EN
Asahi/America
FRP Butterfly Valves
FRP Butterfly
28-60
December 18,
COLLECTED BY EN
190
Asahi/America
FRP Body & Disc

Sizes:28-60
Temp Range-32oF -195oF
Pressure Ratings - 32oF -140oF =105 PSI
141oF -175oF = 70 PSI
176oF -195oF = 65 PSI
Manual or Automated Versions
December 18,
COLLECTED BY EN
Asahi/America
Several liner materials to satisfy a

Liner design eliminates flange
gaskets
December 18,
COLLECTED BY EN
Asahi/America
Lug Style Butterfly Valve
Hex Head
Bolts
End of Line Service

Isolation of Upstream Pressure
Stainless Steel Lugs Allows Maintenance of Downstre
December 18,
COLLECTED BY EN
193
Asahi/America
Butterfly Valve Options
Switches Gear Type & Lever Type
SO
AV
ASAHI
BUTTERFLY VALVE
90
Chain Operators
December 18,
COLLECTED BY EN
194
Asahi/America
Butterfly Valve Single Piece Extensions
A
C
December 18,
Style B
COLLECTED BY EN
Style C
Style B
195
Asahi/America
Butterfly Valve Two Piece Extensions
Style A
Gear
December 18,
Style A
Lever
COLLECTED BY EN
196
Asahi/America
Stems & stem extensions available in

virtually any standard commercial metal
Lug style bodies
2 Square operating nuts
Interchangeability of parts materials
lowers cost on specific applications
Full line of electric & pneumatic
actuators
December 18,
COLLECTED BY EN
Asahi/America
Chain operators
Locking handles
Gear operators for 1 through 6
Tandem arrangements (patented),
available with electric, pneumatic or
manual operators
December 18,
COLLECTED BY EN
Asahi/America
Butterfly Recommendations
On/Off
Modulating
Suspended Particles (Except Type 55)
High Velocities
Precautions:
Overtightning Mating Flanges

Electrically Actuated,Require Mechanical
Brake or Worm Gear Design
December 18,
COLLECTED BY EN
Asahi/America
Constant Flow Valves
PVC & CPVC ANSI Flanged

1/2,3/4
1/2,3/4
In Line Type
Sprin
g
Plug
December 18,
1,2,3,4
1,2,3,4
Y Type
Plug
Orific
e
Orific
COLLECTED
e
BY EN
Sprin
g
200
Asahi/America
Features & Benefits

High durability and resistance to chemicals
High accuracy
Flexible flow rate
Opening degree indicator
High durability and resistance to

The spring is made of stainless steel with coating of PCTFE.
chemicals
PCTFE acts as an excellent gas barrier to chemicals such
as Cl2,HF,HNO3,HCL and so on.
The superior durability has been proven by conducting a
repeated spring fatigue test and Long Cycle Life
December 18,
COLLECTED BY EN
201
Asahi/America
Flexible flow rates
Opening degree
indicator
December 18,
Calibrated Flow Dial
COLLECTED BY EN
202
Asahi/America
Nominal Size
1/2, 3/4, 1, 2, 3 ,4
Body material
PVC (Unplasticized Polyvinyl Chloride)
Flange connection
ANSI, DIN etc.
(Please specify according to upstream pressure)

Upstream line Pressure
Types Under
35 psi
ranges.
36 - 70 psi
71 - 110 psi
111 - 150 psi
Pressure differential
range for function:
Working Temp. :
December 18,
2.85 - 14.22 psi : Type A & B

4.27 - 21.33 psi : Type D (only 3)
4.27 - 28.45 psi : Type C
30 - 120 F
COLLECTED BY EN
203
Asahi/America
Nominal
Size
1/2"
(15mm)
3/4"
(20mm)
1"
(25mm)
2"
(50mm)
3"
(80mm)
4"
(100mm)
Type
B
C
B
C
A
B
C
A
B
C
A
B
C
D
C
D
Flow quantity
Gal/min
0.176 - 3.52
0.35 - 3.52
0.26 - 5.28
0.53 - 5.28
2.2
- 8.81
0.441 - 8.81
0.881 - 8.81
8.81 - 35.22
1.76 - 35.22
3.52 - 35.22
22.02 - 88.07
4.403 - 88.07
8.81 - 88.07
66.04 - 132.1
44.03 - 264.2
132.1 - 264.2
December 18,
Pressure differencial range for function

Rangeability
m /hr
0.04 0.08 0.06 0.12 0.5
0.1
0.2
2.0
0.4
0.8
5.0
1.0
2.0
15.0 10
30
-
0.8
0.8
1.2
1.2
2.0
2.0
2.0
8.0
8.0
8.0
20.0
20.0
20.0
30.0
60
60
20
10
20
10
4
20
10
4
20
10
4
20
10
2
6
2
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2.85
4.27
2.85
4.27
2.85
2.85
4.27
2.85
2.85
4.27
4.85
2.85
4.27
4.27
4.27
2.85
COLLECTED BY EN
PSI
-
14.22
28.45
14.22
28.45
14.22
14.22
28.45
14.22
14.22
28.45
14.22
14.22
28.45
21.33
28.45
21.33
Mpa
0.02 - 0.1
0.03 - 0.2
0.02 - 0.1
0.03 - 0.2
0.02 - 0.1
0.02 - 0.1
0.03 - 0.2
0.02 - 0.1
0.02 - 0.1
0.03 - 0.2
0.02 - 0.1
0.02 - 0.1
0.03 - 0.2
0.03 - 0.15
0.03 - 0.2
0.02 - 0.15
(kgf/cm )
(0.2-1.0)
(0.3-2.0)
(0.2-1.0)
(0.3-2.0)
(0.2-1.0)
(0.2-1.0)
(0.3-2.0)
(0.2-1.0)
(0.2-1.0)
(0.3-2.0)
(0.2-1.0)
(0.2-1.0)
(0.3-2.0)
(0.3-1.5)
(0.3-2.0)
(0.3-1.5)
204
Asahi/America
Type - A
Fluid flows through the valves
internals
Suitable for semi-conductor.
(Ultra pure water line)
Flow
Type - B
Flow rate setting range is
large.
(Covers small flow rates to
large flow rates)
December 18,
COLLECTED BY EN
Flow
205
Asahi/America
Type - C
Range of working differential pressure
is large .
(For lines with large pressure
differential between upstream &
downstream)
Flow
Type - D
A large flow rate can be
set.
December 18,
COLLECTED BY EN
Flow
206
Asahi/America
P2
December 18,
P1
P2
COLLECTED BY EN
207
Asahi/America
Flow Quantity
High
accuracy
It is possible to change the

flow quantity by changing
the position of the plug.
December 18,
Pressure
Differential
COLLECTED BY EN
208
Asahi/America
C type (2)
B type (2)
39.6
39.6
35.2
35.2
Flow (gal/min)
Flow (gal/min)
30.8
26.4
22.0
17.6
30.8
26.4
22.0
17.6
13.2
13.2
8.8
8.8
4.4
4.4
2.85
5.7
8.6
11
Differential Pressure (psi)
14.22
2.85 5.7 8.6 11.4 14.3 17.1 20 22.9 25.7 28.6 31.4 34.3 37.1
2.85 psi - 14.22 psi
December 18,
COLLECTED BY EN
Differential Pressure (psi)
4.27 psi - 28.45 psi
209
Asahi/America
Parallel Lines
LINE A
Q1
Q1+Q2
LINE B
Q2
CV = Q s.g. / P]
(Q = flowrate (gpm)
s.g. = specific gravity)
December 18,
COLLECTED BY EN
210
Asahi/America
< Fish Farms >

<Aquariums>
AV Constant Flow VALVE
sea
water
tank
December 18,
COLLECTED BY EN
211
Asahi/Americ
a
Applications:
Constant Flow
Valves
< Salt Water >

The protection of
ion-exchange
membranes.
Flow quantity is fixed
December 18,
COLLECTED BY EN
No Automation or
Manual Adjustmen
Required
212
Asahi/America
Water Supply or Filtration
AV Constant Flow VALVE
December 18,
COLLECTED BY EN
Water
supply
equipment
213
Asahi/America
Thermoplastic Diaphragm Valves
December 18,
COLLECTED BY EN
214
Asahi/America
Type G Diaphragm Valves
Position Indicator/Travel Stop
PVDF Compressor
Large Weir Design
December 18,
COLLECTED BY EN
Asahi/America
Type G Flanged Diaphragm Valves
Sizes 8&10 PVC,PP,PVDF

Face-to-face lengths are industry standard
Flanged body conforms to ANSI 16.5
Excellent throttling characteristics
Double beaded diaphragm sizing
arrangement
Bonnet o-ring seal, eliminates corrosive
atmosphere internally
December 18,
COLLECTED BY EN
Asahi/America
Type 14 Flanged Diaphragm Valves

1/2-2
December 18,
COLLECTED BY EN
217
Asahi/America
Thermoplastic Diaphragm Valves

Reduced Handwheel
Torque
Visual Indicator
Travel Stop
Low Profile
One Piece Molded

AnsiDecember
B16.5 Flange
18,
COLLECTED BY EN
Panel Mount
Asahi/America

2 1/2-4
December 18,
COLLECTED BY EN
219
Asahi/America
Type 14 Diaphragm Valves

Visual Indicator
Travel Stop
Reduced Seating
Torque
PVDF Compresso
Increased
Body&
Bonnet
Thickness
One Piece
December
18,
Molded
Flange
New Diaphragm
Design
COLLECTED BY EN
Panel Mount
220
Provision
Asahi/America

5-6
December 18,
COLLECTED BY EN
221
Asahi/America

PVDF
Compress
or
New
Bonnet/Body
Design
December 18,
New Diaphragm
Design
COLLECTED BY EN
222
Asahi/America
Type 14 & 15 Diaphragm Valves
PVC,CPVC,PP and PVDF Materials

(Type 15 Not available in CPVC)
Multiple Diaphragm Materials
Body and Bonnet are solid thermoplastic
Unique Body to Bonnet design(Ultimate Sealing)
Position indicator & Adjustable travel stop are
standard
Valve Body and Diaphragm are only wetted parts
December 18,
COLLECTED BY EN
Asahi/America
New Body & Bonnet Design

Lower Profile
Reduced Seating Torque
Bayonet Connection for Diaphragm
Provision for Support or Panel
Mounting
Face to Face Interchangeability w/Type
G
December 18,
COLLECTED BY EN
Asahi/America
Type 14 True Union Diaphragm Valves

1/2-2
December .18,
COLLECTED BY EN
225
Asahi/America
Lower Seating Torque
Low
Profil
e
December 18,
Position Indicator
Indicato
Travel Stop
PVDF Compressor
COLLECTED BY EN
Panel Mount Provisio
226
Asahi/America
Automation with no body modifications

Socket,Thread,Spigot
Reduced Seating Torque,Improved Sealing
Panel Mount Provision
Low Profile
December 18,
COLLECTED BY EN
Asahi/America
A
B
2 Square Nut
December 18,StemCOLLECTED
Extensions BY EN Chain Operator
Asahi/America
Diaphragm Valve Options
Diaphragm materials available in

Nitrile, Hypalon, Neoprene, PTFE, etc.
Electric & pneumatic actuators
PVDF gas barrier
2 square operating nuts
Locking handles
Stem extensions
December 18,
COLLECTED BY EN
Asahi/America
Type 14Pneumatic Diaphragm Valves

Position Indicator
Travel Stop
Plastic Housing
Namur Pad
Mount
Direct Mount
December 18,
COLLECTED BY EN
Panel Mount
Asahi/America
Installation Recommendations
Diaphragm Valves:
Control or Modulating
Slurry Services
Suspended Particles(Elastomeric Diaphragm
only)
Severe
Chemical Applications
Precautions:
Suspended Particles w/ PTFE Diaphragm
December 18,
COLLECTED BY EN
Asahi/America
Thermoplastic Globe Valves
December 18,
COLLECTED BY EN
232
Asahi/America
Rising Stem
Upstream
Side
December 18,
Excellent Control
From Unique Flow Pat
COLLECTED BY EN
Asahi/America
Use for efficient throttling

Positive shut off
Excellent flow regulating
characteristics through entire lift of
disc
All sizes rated for full vacuum
Available in sizes through 4
PVC and Polypro Materials
December 18,
COLLECTED BY EN
Asahi/America
Multiport Valves
December 18,
COLLECTED BY EN
235
Asahi/America
Multiport Valves
Molded Body
Union connection on all
three ports
December 18,
COLLECTED BY EN
Asahi/America
Multiport Valves
Eliminates need for additional

valve and tee
True Union design on all three
ports
Fully molded body (not fabricated)
Multiple ball patterns available to
satisfy different flow patterns
December 18,
COLLECTED BY EN
Asahi/America
Multiport Valves
L Port Flow Pattern
Off
(0 Degrees) (90 Degrees) (180 Degrees)
December 18,
COLLECTED BY EN
238
Asahi/Americ
a
Multiport Valves
Double L Flow Pattern
(0 Degrees) (45 Degrees) (90 Degrees)
December 18,
COLLECTED BY EN
239
Asahi/America
Cross Port Ball
December 18,
COLLECTED BY EN
240
Asahi/America
Cross Port Ball
Cross Port Flow Pattern (0 Degree
December 18,
COLLECTED BY EN
241
Asahi/America
Cross Port Ball
Cross Port Flow Pattern (45 Degre
December 18,
COLLECTED BY EN
242
Asahi/ America
Cross Port Ball
Cross Port Flow Pattern (90 Degre
December 18,
COLLECTED BY EN
243
Asahi/America
Cross Port Ball
Cross Port Flow Pattern (180 Degr
December 18,
COLLECTED BY EN
244
Asahi/America
Cross Port Ball
Cross Port Flow Patterns (4 Views
December 18,
COLLECTED BY EN
245
Asahi/America
Installation Reccomendations
Multiport Ball Valves:

Clean Services
On/Off
Precautions:
Suspended Particles
High Velocities
Modulating
December 18,
COLLECTED BY EN
Asahi/America
Swing Check Valves
1/2-8
December 18,
COLLECTED BY EN
247
Asahi/America
Swing Check Valves
Top-Entry
Design
Swing Arm
Assembly
Bonnet Seal
Seat
December 18,
COLLECTED BY EN
Asahi/America
Swing Check Valves
PVC,PP,PVDF Materials
Minimal resistance to flow
Can be mounted vertically or
horizontally
Top entry design facilitates valve
maintenance
Tight seal with minimum back-pressure
Various seat & seal materials
December 18,
COLLECTED BY EN
Asahi/America
Swing Check Valves
Lever & Weight
December 18,
COLLECTED BY EN
Asahi/America
Swing Check Valve Options
Swing Check Options
External Lever & Weight

External Spring
Teflon or Viton seat and seals
Limit Switches
December 18,
COLLECTED BY EN
Asahi/America
Swing Check Valves
Suspended Particles
Horizontal or Vertical Lines
Minimal Pressure Drop
High Velocities
Precautions:
Requires Sufficient Head Pressure to Seat
Recommended Installation,8-10 times the
Pipe Diameter From the Discharge of Pump
December 18,
COLLECTED BY EN
Big Blow
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
9/28/95 chang BC 15.25 was 15x =0.030

4/29/97 increase rail hight .125 xx =0.010
10/25/92
xxx =0.005
xxxx=0.001
BIG BLOW
15.250
SVC
Monroe
10" Valve
N-CAROLINA
DRAWING NAME
DRAWING # INDEX
Assembly
10000a
Holes for Locking pin
Locking Pin
49.770
79.520
18.000
9.314
18.000
Chevron
Blade
Rope
Seat Ring
Body
Gland
December 18,
COLLECTED BY EN
Pusher
Seat
253
Big Blow Lamina & Trilhos
December 18,
COLLECTED BY EN
254
Big Blow
December 18,
COLLECTED BY EN
255
Big Blow Glandula e Compactador
December 18,
COLLECTED BY EN
256
Big Blow
December 18,
COLLECTED BY EN
257
December 18,
COLLECTED BY EN
258
December 18,
COLLECTED BY EN
259
December 18,
COLLECTED BY EN
260
December 18,
COLLECTED BY EN
261
December 18,
COLLECTED BY EN
262
December 18,
COLLECTED BY EN
263
Sistema de Bloqueamento
December 18,
COLLECTED BY EN
264
Coberturas Protetoras
December 18,
COLLECTED BY EN
265
Vlvula 24 Stargate-O-Port
December 18,
COLLECTED BY EN
266
20 Titanio Stargate-O-Port
Dimenso Longa Flange a Flange
December 18,
COLLECTED BY EN
267
December 18,
COLLECTED BY EN
268
Pequena Vlvula Stargate-O-Port
December 18,
COLLECTED BY EN
269
Stargate-O-Port com Flanges de

Teste
December 18,
COLLECTED BY EN
270
Stargate-O-Port de 3 Vias
37.787
20.080
9.000
20.000
10.000
61.537
2.750
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
9/18/92
xx =0.010
xxx =0.005
xxxx=0.001
Monroe
3-way
N-CAROLINA
DRAWING NAME
Assembly
December 18,
COLLECTED BY EN
SVC
BIG WAFER
4" Valve
DRAWING # INDEX
0466a
271
December 18,
COLLECTED BY EN
272
Vlvula Stargate-O-Port
36 Big Cap
December 18,
COLLECTED BY EN
273
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
9/16/97
Funnel from
Conveyor Belt
Fast Filling
Device
Chips
Ring Volume
for Gas
Outlet
24"
N-CAROLINA
DRAWING NAME
DRAWING # INDEX
Assembly
Spool Piece
To suction
Fan
SVC
Monroe
Fastfill
Side Plate
28.000
Blade
13.000
Steam
Inlet
Big Cap
Gas
Steam
Side Plate
Digester
95.000
Liquor Supply
Line Valve
2.750
December 18,
COLLECTED BY EN
11.320
274
Big Knife
December 18,
COLLECTED BY EN
275
December 18,
COLLECTED BY EN
276
Big Screen
December 18,
COLLECTED BY EN
277
Big Screen
December 18,
COLLECTED BY EN
278
Big Screen
December 18,
COLLECTED BY EN
279
December 18,
COLLECTED BY EN
280
Digestor Contnuo
Chips
R01
Pre Steaming
Chamber
Ventline
Automatic
Screen
FV
?
PSC
Chip Bin with

atmospheric
Pre-Steaming
R02
CD
5 psi
e.g.
3000 gpm
Flash
Steam
from
#2 Flash
Tank
175 psi - 225 psi
Steaming Vessel
15 psi
Flash
Steam
from
#1 Flash
Tank
Top Separator
e.g.
1800 gpm
HPF
TCP
HPFIV
TCPIV
CCP
TCP= Top Circulation Pump

HPF= High Pressure Feeder Pump
CD = Continuous Digester
CCP= Chip Chute Pump
PCS Pre-Steaming Chamber
FV + Feeder Valve
IND
DATE NAME
CHANGES
TOLERANCES
x
MATERIAL
December 18,
COLLECTED BY EN
Denotes Big Wafer Valve Applications

HPFIV = High Pressure Feeder Pump Isolation Valve
TCPIV = Top Circulation Isolation Valve
DATE+SIGN
=0.030
xx =0.010
xxx =0.005
xxxx=0.001
1/22/99
281
SVC
Monroe
N-CAROLINA
DRAWING NAME
Continuous
Digester
DRAWING # INDEX
contdig
Aquecimento de Liquor
Liquor Heater Schematic
Liquor in
Upper
Liquor out
Liquor in
Lower
Liquor out
Acid in
Upper
Liquor
heater
Reserve
Liquor
heater
Big Wafer
Liquor Heater
Valves
Lower
Liquor
heater
IND
DATE NAME
CHANGES
TOLERANCES
x
MATERIAL
DATE+SIGN
=0.030
xx =0.010
2/6/99
xxx =0.005
SVC
xxxx=0.001
Monroe
N-CAROLINA
DRAWING NAME
Liquor Heater
December 18,
Acid out
COLLECTED BY EN Condensate out

Steam in
282
DRAWING # INDEX
liqheat
Armazenagem de cal ou cinzas

84.429
128.143
Drill .4221 deep

Tap 1/2-13 .7deep
10 plcs
10.750
7.250
3.625
0.562
through
24 plcs
13.250
15.679
4.000
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
xx =0.010
12/19/96
xxx =0.005
xxxx=0.001
December 18,
COLLECTED BY EN
16"
Big Wafer
283
Valve
DRAWING NAME
Assembly
SVC
Monroe
N-CAROLINA
DRAWING # INDEX
16943a
Vlvulas CR
2.750
7.700
38.281
61.031
9.206
12.500
22.750
9.500
hardened areas
7.700
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
Rail
Side Plate
xxx =0.005
xxxx=0.001
Seat
Cut Ring
Insert
December 18,
Bore
5/12/93
xx =0.010
8"
Big Wafer
Insert Valve
blade plated
hardened 3
hard ring
DRAWING NAME
Blade
Assembly
COLLECTED BY EN
Gap between Wiper

and blade .002
SVC
Monroe
N-CAROLINA
DRAWING # INDEX
08253a
284
Vlvulas IS
11.320
Seat Exchange
2.750
57.531
7.700
84.031
Open
25.350
Closed
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
12/7/99
xx =0.010
xxx =0.005
xxxx=0.001
December 18,
COLLECTED BY EN
Stargate
O-Port
Valve 8"
285
DRAWING NAME
Assembly
SVC
Monroe
N-CAROLINA
DRAWING # INDEX
08121a
Vlvula de Areia
104.654
60.654
22.750
16.500
Open-Collect Sand
B
7.700
14.500
Closed-Empty Sand
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
xx =0.010
December 18,
COLLECTED BY EN
7.700
14.500
11/21/98
xxx =0.005
286
xxxx=0.001
Big Wafer
8"
DRAWING NAME
Assembly
SVC
Monroe
N-CAROLINA
DRAWING # INDEX
08671a
Automao
P
118.554
94.554
53.554
Fail Closed Valve
Customer to
Supply
Filter
Flow
Control
Junction Box
Press
Switch
Check Valve
C1
55.727
24.000
Accumulator
A P
E
P
A
Pilot line
52.600
SV2
SV1
SV3
5.500
13.397
Fail Open Valve

Filter
24.000
24.000
55.727
IND
DATE NAME
CHANGES
TOLERANCES
MATERIAL
DATE+SIGN
x =0.030
xx =0.010
10/22/98
xxx =0.005
xxxx=0.001
December 18,
COLLECTED BY EN
A
Pilot line
A P
SV2
SV1
SV3
Stainless
Valve Co
24 "
300 psi
DRAWING NAME
Assembly
Monroe
287
N-CAROLINA
DRAWING # INDEX
24702a

Valves Pres

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VALVE TECHNOLOGY

Valves Glossary And Technical Term

VALVE TECHNOLOGY Classifying Valves According To

basis for classifying valves according to

Valve Selection Guide

Valve Selection Guide

Valve Selection Guide

FLUIDE CONTROL ELEMENTS

Valve Selection Guide FLUIDE CONTROL ELEMENTS

Valve Selection Guide FLUIDE CONTROL ELEMENTS

Valve Selection Guide FLUIDE CONTROL ELEMENTS

VALVE SELECTION GUIDE

VALVE SELECTION GUIDE

VALVE SELECTION GUIDE

VALVE SELECTION, DESIGN & MANUFACTURING:

In today's unpredictable economy, the

1- THE PRINCIPAL FUNCTIONS OF VALVES STARTING

Component Standards Developers

Component Standards Versus piping code

Materials & pressure rating

Valve Selection By Valve Types

GATE VALVE BONNETS

GATE VALVE BONNETS

EXTENDED BODY GATE VALVE

KNIFE GATE VALVES

Knife gate valves

Globe valve pattern

Globe Valve Attributes

Dual plate wafer check valves

Check Valve Attributes

Check Valve Attributes

TYPES VS. P/T RATINGS

TYPES VS. MANUFACTURERS

BATTERFLY VALVE LOW PRESSURE

BATTERFLY VALVE LOW PRESSURE

BATTERFLY VALVE HIGH PRESSURE

BATTERFLY VALVE HIGH PRESSURE

BATTERFLY VALVE HIGH PRESSURE

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BALL VALVE ATTRIBUTES

Page 1 1- butterfly valve chemical seat failure

Page 1 - Butterfly Valve Chemical Seat

Valve subjected to an unknown cleaning solution.

Page 1 1- butterfly valve chemical seat failure

Valve Materials: Body-Cast Iron Seat-EPDM

Page 1 1- butterfly valve chemical seat failure

The valve body displays surface rust. The seat has

2 - Gate Valve Failure Due to Thermal Expa

Photo #1 2 " gate valve. The valves gate has

2 - Gate Valve Failure Due to Thermal Expa

Photo #2 Close up of the bulged gate reveals an

2 - Gate Valve Failure Due to Thermal Expa

Photo #3 Magnification of the thermally expanded

3 - Swing Check Valve Leakage in Test Envi

Photos of a 1 1/2" swing check valve mounted in

3 - Swing Check Valve Leakage in Test Env

Check valve seat tested by applying 80 psi air

4 - Globe Valve Seat Failure - Over-tightened Pipe Nipple

Interior wall of valve thread chamber. Deep

4 - Globe Valve Seat Failure - Over-tightened Pipe Nipple

Distorted valve seat accessed by removing valve

4 - Globe Valve Seat Failure - Over-tightened Pipe Nipple

The valve disc shows excessive wear from being

5 - Ball Valve Body Thermally Expanded (COLD)