ANNA UNIVERSITY, CHENNAI

(REGULATION 2013)

DESIGN OF MACHINE ELEMENTS

B.E (MECH) SEMESTERV
Lecture
3

Tutorial Practical
0

Marks

Credits

Total Hours

100

60

Syllabus Frame

Unit 1

Metal Casting Processes

Unit 2

Joining Processes

Unit 3

Bulk Deformation
Processes

Unit 4

Sheet Metal Processes

Unit 5

Manufacturing of Plastic
Components
DOME - Introduction

TEXT BOOK:
1. Bhandari V, Design of Machine Elements, 3rd Edition, Tata McGraw-Hill Book Co,
2010.
2. Joseph Shigley, Charles Mischke, Richard Budynas and Keith Nisbett Mechanical
Engineering Design, 8th Edition, Tata McGraw-Hill, 2008.
REFERENCES:
1. Sundararajamoorthy T. V. Shanmugam .N, Machine Design, Anuradha Publications,
Chennai, 2003.
2. Robert C. Juvinall and Kurt M. Marshek, Fundamentals of Machine Design, 4th Edition,
Wiley, 2005
3. Alfred Hall, Halowenko, A and Laughlin, H., Machine Design, Tata McGraw-Hill
BookCo.(Schaums Outline), 2010
4. Bernard Hamrock, Steven Schmid,Bo Jacobson, Fundamentals of Machine Elements,2nd
Edition, Tata McGraw-Hill Book Co., 2006.
5. Orthwein W, Machine Component Design, Jaico Publishing Co, 2003.
6. Ansel Ugural, Mechanical Design An Integral Approach", 1st Edition, Tata McGraw-Hill
Book Co, 2003.
7. Merhyle F. Spotts, Terry E. Shoup and Lee E. Hornberger, Design of Machine Elements
8th Edition, Printice Hall, 2003.
3

DOME - Introduction

COURSE PLAN
Title of the program: B.E (Mech)
Course title: DESIGN OF MACHINE ELEMENTS Sem: V
Course code: ME6503
Total hours: 60
Unit No.

Unit Title

Time
(Hrs)
12

STEADY STRESSES AND VARIABLE STRESSES IN

MACHINE MEMBERS

SHAFTS AND COUPLINGS

10

TEMPORARY AND PERMANENT JOINTS

11

ENERGY STORING ELEMENTS AND ENGINE

COMPONENTS

11

BEARINGS

11

DOME - Introduction

Test & Revision

Total

60

UNIT I

STEADY STRESSES AND

VARIABLE STRESSES IN
MACHINE MEMBERS

DOME - Introduction

Design
Definition
Design is an innovative and highly iterative process of
formulating a plan for the realization of a specified need
or to solve a specific problem resulting in creation of a
product.
The product should be functional, safe, reliable,

competitive, usable, manufacturable and marketable

DOME - Introduction

STEPS IN DESIGN PROCESS

7

DOME - Introduction

DOME - UNIT I

Classification of design
Adaptive Design
Developmental Design
New Design

DOME - Introduction

Adaptive Design
Based on existing design
Needs no special knowledge or skills
Designer makes only minor correction or modification

in the existing design of the product

Example:
Galvanometer adapted from voltmeter, ammeter

DOME - Introduction

Developmental Design
Designer starts with an existing design but finally a

modified design is obtained.

The final product is completely different from the
existing product.
Example
Bicycle to Moped/Motor cycle

10

DOME - Introduction

New Design
Entirely new design
Based on existing scientific principles
Extensive research work, technical skill and creative

thinking are essential for new design

11

DOME - Introduction

12

DOME - Introduction

KEYS & KEYWAYS

A key is a piece of mild steel inserted between the shaft and hub or boss of the
pulley to connect these together in order to prevent relative motion between them.

It is always inserted parallel to the axis of the shaft.

Keys are used as temporary fastenings and are subjected to considerable crushing
and shearing stresses.
A keyway is a slot or recess in a shaft and hub of the pulley to accommodate a
key.

Types of Keys:
1. Sunk key
2. Saddle key
3. Tangent key
4. Round key
5. Splines
13

 Types of Sunk Keys:

Rectangular Sunk key
Square Sunk key
Parallel Sunk key
Gib-Head key
Feather key
Woodruff key

14

DOME - Introduction

 Types of Saddle keys:

Flat Saddle key
Hollow Saddle key

Tangent key:

15

DOME - Introduction

16

DOME - Introduction