PLC Siemens2

Installation/Maintenance of a PLC
SIMATIC S7
Siemens AG 1999. All rights reserved.
Date:
File:
04.01.16
SYH_03E.1
Information and Training Center

Knowledge for Automation
Components for the Configuration of an S7-300

Components
Function
Rail
... is the rack for an S7-300
Power Supply
(PS)
... converts the supply voltage (120/230 V) to 24 V DC operation

voltage to supply the S7-300
Central Processing Unit

(CPU)
... executes the user program

accessories: memory module, back-up battery
Interface Modules
(IM)
... connect the bus between the racks (tiers)
Signal Modules (SM)

(Digital/Analog)
... adapt various process levels to the S7-300.

accessories: bus connector, front connector
Function Modules (FM)
... make functions for positioning, closed-loop control etc.

available
Communication
Processors (CP)
... for connections between programmable logic controllers.

accessories: cable, software, interface modules
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.2

Mounting Positions for an S7-300 Configuration
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.3

Expansion Capabilities for an S7-300
PS
Slot
number
SIMATIC S7
PS
IMR
PS
IMR
PS
IMR
CPU
FM
IMS
Date:
File:
04.01.16
SYH_03E.4
local
10
11

Installation Rules
For a horizontal configuration, the CPU and power supply must be arranged
on the left. For a vertical configuration, the CPU and power supply must be
arranged at the bottom
The following minimum clearances must be maintained:
20 mm to the right and left of the rack
40 mm above and below for a single-tier configuration and at least 80

mm between two racks
The interface module always occupies the space next to the CPU
There may be a maximum of eight I/O modules (signal modules, function

modules, communication processors) inserted in a rack
A multi-tier configuration is possible only for the CPU 314/315/316
Please ensure that there is a low resistance connection between the rail and
the substructure, such as through contact washers.
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.5

Installation Aids
Hardware manuals
Check list
Installation
Parts list
1. ................
2. .................
3. ..................
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.6

Installation Check List
Are all the components available ? (see parts list)

Install the rail !
Install the power supply !
Connect a bus connector to the CPU and install the module !
Connect a bus connector to each of the I/O modules
and install the modules !
Connect the front connectors and insert the labelling strips
and the slot number !
Wire the modules (power supply, CPU and I/O modules)
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.7

Installing the Rail (Part 1)
Screw the rail to the substructure

using M6 screws !
Connect the protective ground conductor to the
rail (protective ground screw) !
Note: Minimum cross section of the cable = 10mm2.
Protective ground connection
57.2mm
466 mm
500 mm
800 mm
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.8
482 mm
530 mm
830 mm

Installing the Rail (Part 2)
Rail
Bus connector
Hold-down screw
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.9

Check List for Electrical Configuration
1. Are analog signals or bus signals

used?
2. Do cables with > 60V exist?
3. Are inductances switched by additional
contacts in the output circuit or
independent of the programmable logic
controller?
4. Will cables be laid outside of
buildings?
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.10

Wiring the Front Connector
SIMATIC S7
Open the front door of the signal modules !
Bring the front connector into wiring position !
Thread the strain reliever in the front connector !
Strip the insulation from the wires (6 mm length) !
Connect the wires !
Tighten the strain relief for the cable loom !
Position the front connector in the operating position !
Close the front door !
Fill out the labeling strip and insert it in the front door !
Attach the slot number to the front door !
Date:
File:
04.01.16
SYH_03E.11

Preparing for Operation
Insert the keyswitch in the CPU !
Install the back-up battery !
SIMATIC S7
if the user program is not stored in a power failureproof way in the memory module
if larger data areas must remain retentive during a

power failure
Insert the memory module if required !
so that the user program and the data are retained

during Power OFF and without a back-up battery
to have a larger "load memory" available.
Date:
File:
04.01.16
SYH_03E.12

Exercise: Using the Manual. Configuration of an S7-300
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.13

Exercise: Installing the Modules
SIMATIC S7
Dismantle the modules in slots 8-9 (Version A) or 4-5 in

Version B !
Install the input module in slot 8 (4) and the output

module in slot 9 (5)!
Check whether you can switch the front connector

between the input module and the output module
(interchange protection) !
Connect a new front connector on both the digital input

and digital output module and bring them into wiring
position!
Date:
File:
04.01.16
SYH_03E.14

Exercise: Wiring the Signal Modules

S1
S4
H4
L-
L+
conveyor
model
Term.No.: 1
L+
modules
L+
16 channel -> I 17.1

32 channel -> (I 3.1)
10
11
12
13
14
15
16
17
18
19
20
L-
I 17.4
(I 3.4)
Q 21.1
(Q 7.1)
L-
L+
To supply the input/

output modules
(see manual or the label
on the front door of the modules)
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.15

Installing an S7-400
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.16

Components of an S7-400
Components
Function
Rack
for receiving and establishing an electrical

connection to the modules
Power Supply
(PS)
converts the supply voltage to 5V DC and 24V DC

to supply the modules
Central Processing Unit

(CPU)
executes the user program

accessories: Memory Card
Signal Modules (SM)

(Digital/Analog)
adapt various process signals to the S7-400.

accessories: front connector
Interface Modules
(IM)
connect the racks with one another.

accessories: connector cables, terminators
Function Modules (FM)
make functions available for positioning, closed-loop control

etc.
Communication
Processors (CP)
for connections between programmable logic controllers.

accessories: cable, software, interface modules
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.17

Racks and Connection Possibilities

Useable in
Type of Rack
UR1 / UR2
(Universal Rack)
Central
rack
Extension
rack
Yes
Yes
P bus
K bus
CR2
(Central Rack)
P bus, Segment 1
P bus, Segment 2
Yes
No
K bus
ER1 / ER2
(Extension Rack)
SIMATIC S7
P bus
Date:
File:
No
04.01.16
SYH_03E.18
Yes

Installation Rules
The following minimum clearances must be maintained:
20 mm to the right and left of the rack
40 mm above and 22 mm below the rack
110 mm between two racks
The power supply must be inserted on the far left (slot 1) and
the receive IM must be inserted on the far right
Please ensure that there is a low-resistance connection

between the rack and substructure, such as through contact
washers
Connect the rack to building ground with at least 10 mm2
Remove the slot covers before you install the modules
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.19

Installation Check List
Are all components available? (see parts list)

Install the rack !
Install the power supply !
Remove the slot covers and install the modules !
Connect the front connectors and insert the
labeling strips !
Wire the modules (power supply and I/O modules) !
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.20

Installing Racks
SIMATIC S7
Screw the rack to the substructure (M6 machine

screws) !
Connect the rack to building ground. A stud bolt is

provided on the lower left for this purpose. The
minimum cross section of the cable is 10 mm2 !
Install additional racks with a minimum clearance of

110 mm !
Date:
File:
04.01.16
SYH_03E.21

Installing Modules
SIMATIC S7
Remove the slot covers.

Grasp the cover at the indicated locations and pull the
cover forward to remove it !
Hang in the first module and swing it down !
Screw the module tight on the top and the bottom. Threefold modules and the power supply each have
two screws on the top and on the bottom !
Install the other modules as before !
Date:
File:
04.01.16
SYH_03E.22

Wiring the Power Supply
SIMATIC S7
Open the power supply cover !
Adjust the power selection switch to the correct supply voltage !
User a screw driver as a lever to loosen the power plug !
Pull out the power plug !
Shorten both wires (not PE) by 10 mm !
Strip the insulation to a length of 7 mm !
Open the power plug (screw in the cover) and the strain relief device !
Connect the wires and tighten the strain relief device !
Close the power plug cover !
Push the power plug into the guide notch on the power supply and
then to a dead stop !
Date:
File:
04.01.16
SYH_03E.23

Wiring the Front Connector
SIMATIC S7
Use a lever motion on the lower part of the front connector cover to
loosen it. Open the cover and pull it up to remove it !
Strip the insulation from the wires !
Connect the wires !
Install the strain relief device on the lower side of the front connector !
Fill out the labeling strip and insert it in the front connector !
Place the cover on the front connector !
Latch the front connector onto the modules coding key !
Swing the front connector up !
Screw the front connector tightly in place !
Date:
File:
04.01.16
SYH_03E.24

Preparing for Operation
SIMATIC S7
Insert the keyswitch in the CPU !
Insert the back-up battery (batteries) !
Adjust the BATT INDIC switch for monitoring the

battery on the power supply !
Insert the memory card in the CPU !

(always required for the S7-400)
Connect the racks using the correct connector

cables !
Set the rack number (1 to 21) on the coding key of

every receive IM !
Connect a terminator to the last receive IM of every

coupling phase !
Perform a CPU memory reset !
Connect the programming device !
Date:
File:
04.01.16
SYH_03E.25

Maintaining the Programmable Logic Controller
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.26

Changing the Back-up Battery in the S7-300
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.27

Exchanging Signal Modules in the S7-300
Switch the CPU to Stop !
Switch the load voltage off !
Open the front door !
Release the front connector and take it out !
Loosen the hold-down screw on the module !
Swing the module out !
On the new module, remove the upper portion of the front

connector coding !
Insert the new module and screw it down tightly !
Connect the front connector and bring it into operating

position !
Close the front door !
Switch the load voltage on again !
Perform a complete restart on the CPU !
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.28

Changing the Fuse in Digital Output Modules of the S7-300
SIMATIC S7
Switch the CPU to Stop !
Switch the load voltage off !
Remove the front connector !
Loosen the hold-down screw on the module !
Swing the module out !
Screw the fuse support out of the module !
Change the fuse !
Screw the fuse support down again tightly !
Install the module !
Insert the front connector !
Switch the load voltage on again !
Date:
File:
04.01.16
SYH_03E.29

Changing the Back-up Battery in the S7-400
Open the power supply cover !
Use the ribbon loop to pull the battery (batteries) out of the battery
compartment !
Insert the new battery and pay attention to the batterys polarity !
Set the BATTINDIC switch for battery monitoring:
BAT position for a single-width power supply
1BAT position for a double or triple-width PS and one battery
2BAT position for a double or triple-width PS and two batteries
Use the FMR acknowledgement pushbutton to cancel the error

message !
Close the cover to the power supply !
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.30

Exchanging Signal Modules in the S7-400
Switch the CPU to Stop or make sure that the user program permits
modules to be exchanged in the RUN state !
Loosen the hold-down screws of the front connector and remove the
front connector !
Loosen the hold-down screw on the module and swing the module out !
Hang in the new module and swing it down !
Use both screws to screw the module down tightly !
Remove the front part of the coding key in the front connector !
Connect the wired front connector and tighten it !
Switch the CPU to RUN ! (if it was switched to STOP)
SIMATIC S7
Date:
File:
04.01.16
SYH_03E.31


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Installation/Maintenance of a PLC

Siemens AG 1999. All rights reserved.

Information and Training Center

Components for the Configuration of an S7-300

... is the rack for an S7-300

... converts the supply voltage (120/230 V) to 24 V DC operation

Central Processing Unit

... executes the user program

... connect the bus between the racks (tiers)

Signal Modules (SM)

... adapt various process levels to the S7-300.

Function Modules (FM)

... make functions for positioning, closed-loop control etc.

... for connections between programmable logic controllers.

Siemens AG 1999. All rights reserved.

Information and Training Center

Mounting Positions for an S7-300 Configuration

Siemens AG 1999. All rights reserved.

Information and Training Center

Expansion Capabilities for an S7-300

Siemens AG 1999. All rights reserved.

Information and Training Center

The following minimum clearances must be maintained:

20 mm to the right and left of the rack

40 mm above and below for a single-tier configuration and at least 80

There may be a maximum of eight I/O modules (signal modules, function

A multi-tier configuration is possible only for the CPU 314/315/316

Siemens AG 1999. All rights reserved.

Information and Training Center

Siemens AG 1999. All rights reserved.

Information and Training Center

Installation Check List

Are all the components available ? (see parts list)

Siemens AG 1999. All rights reserved.

Information and Training Center

Installing the Rail (Part 1)

Screw the rail to the substructure

Siemens AG 1999. All rights reserved.

Information and Training Center

Installing the Rail (Part 2)

Siemens AG 1999. All rights reserved.

Information and Training Center

Check List for Electrical Configuration

1. Are analog signals or bus signals

Siemens AG 1999. All rights reserved.

Information and Training Center

Wiring the Front Connector

Open the front door of the signal modules !

Bring the front connector into wiring position !

Thread the strain reliever in the front connector !

Strip the insulation from the wires (6 mm length) !

Connect the wires !

Tighten the strain relief for the cable loom !

Position the front connector in the operating position !

Close the front door !

Attach the slot number to the front door !

Siemens AG 1999. All rights reserved.

Information and Training Center

Preparing for Operation

Insert the keyswitch in the CPU !

Install the back-up battery !

if larger data areas must remain retentive during a