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DYES
AND DYEING
Lecture# 01 & 06
Mujahid Mehdi Abro
Dye: A coloured organic compound or mixture that may be
cleaning etc.
shift the colour of a colourant and they are most often used to
influence dye solubility.
1. Chemical Classification:
The most appropriate system for the classification of dyes is
by chemical structure,
Advantages:
it readily identifies dyes as belonging to a group that has
characteristic properties.
EX. Azo dyes (strong, good all-round properties, costeffective) and anthraquinone, dyes (weak, expensive).
2. Usage Classification:
Classification by usage or application is the principal system
cellulose acetate.
FABRIC COLORATION
There are two methods fabric coloration:
1. Dyeing
2. Printing
DYEING
DYES
Substances that add color to
textiles.
They are incorporated into the
fiber by chemical reaction,
absorption, or dispersion.
Dyes differ in their resistance to
sunlight, perspiration, washing,
gas, alkalis, and other agents;
their affinity for different fibers;
their reaction to cleaning agents
and methods; and their solubility
and method of application.
Types of Dyes
Natural Dyes
Basic Dyes
Reactive Dyes
Sulfur Dyes
Azoic Dyes
DYEING
Dyeing is the process of imparting colors to a textile material
Direct Dyeing
When a dye is applied
Stock Dyeing
Stock dyeing refers to the dyeing
Top Dyeing
Top dyeing is also the dyeing of the fiber
Yarn Dyeing
Yarn dyeing is the dyeing of the yarns before they have been
B. Package Dyeing
In package dyeing the yarn is wound
D. Space Dyeing
In this method, the yarn is dyed at
Piece Dyeing
The constructed fabrics are piece dyed for the flexibility they provide. The
textile manufacturer can dye the whole fabric in batches according to the
fashion demands of the time thus avoiding wastage and resultantly loss.
There are several methods prevalent or piece dyeing.
Beck dyeing - Fabric is in rope form
Jig dyeing - The fabric in jig dyeing is held on rollers at full width rather
than in rope
Pad dyeing - Padding is also done while holding the fabric at full width.
The fabric is passed through a trough having dye in it. Then it is passed
between two heavy rollers which force the dye into the cloth and squeeze
out the excess dye. Then it is passed through a heat chamber for letting the
dye to set. After that it is passed through washer, rinser and dryer for
completing the process.
Jet dyeing - Fabric is placed in a heated tube where jets of dye solution
are forced through it at high pressures.
A. Beck Dyeing
B. Jig Dyeing
C. Pad Dyeing
D. Jet Dyeing
Beam Dyeing
Garment dyeing
When the finished textile product
Pad Batch Dyeing machine is one of the widely used technique for semi-continuous
dyeing process. It is mainly used in the dyeing of cellulosic fibre like cotton or viscose
(knit and woven fabric) with reactive dyes. The characteristics of this machine is simple,
and flexible and a substantial reduction in capital investment for equipment.
Pigment Dyeing
Pigment Dyeing
Advantages
Pigment coloration is economical because of
limited number of processing steps.
Blends can be dyed a uniform shade with one
operation applicable to all fibers.
Pigment coloration has an extensive color
range and high light fastness.
Pigment coloration has satisfactory wash
fastness.
Pigment Dyeing
Disadvantages
Heavy shades crock badly. Light shades may
wet crock.
Pigment coloration is normally applied by
padding.
Pigment adversely affects hand. The large
amount of binder
required may stiffen fabric. This is most
noticeable on very thin fabrics.
Pigment coloration may have sticking or
buildup on pad rolls.
Migration (uneven coloration) may occur if
drying is variable or pickup is high.
Optical Brighteners
Optical brighteners, also called Fluorescent Brighteners or
Fluorescent Brightening Agents (FBA) are colorless dyes
that work by emitting visible light when exposed to invisible
ultra-violet light.
They are used to make white or light-colored fabrics appear
brighter.
Mostly bleached white fabrics are treated with these
brighteners.
Fabrics and garments that are truly prepared for dyeing
should not contain brighteners. Optical brighteners can
interfere with some dyes by competing for the "dye sites" on
the fibers.
Optical Brighteners
Optical brighteners have the property of absorbing
ultraviolet UV) light and re-emitting energy in the form of
weaker energy, i.e. visible light (violet-blue light) so that the
yellow color of the material will appear white.
The chemical structures of these agents contain an aliphatic
carbon-carbon double bond, which is sensitive to sunlight,
oxidation, weathering, etc.
Therefore, these compounds do not have good fastness
properties, and tend to loose their ability to absorb UV light
over short periods of time in use.
The presence of high concentrations or improper
application or cheaper quality of fluorescent brighteners
could lead to yellowing of the material instead of whitening.