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FBC Boiler
Compiled
BY
S.S.ACHARYA
INTRODUCTION
BoilerAs per THE INDIAN BOILERS(AMENDMENT )
ACT2007
Boiler means a pressure vessel in which
steam is generated for use external to itself
by application of heat which is wholly or
partly under pressure when steam is shut of
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BOILER COMPONENTS
Boiler component means
Steam piping ,
Feed water piping,
Economizer ,
Super heater,
any mounting or other fitting and any other
EXHAUST GAS
GAS
EXHAUST
STACK
STACK
VENT
VENT
DEAERATOR
DEAERATOR
PUMPS
PUMPS
ECOECONOMINOMIZER
ZER
BOILER
BOILER
BURNER
BURNER
WATER
WATER
SOURCE
SOURCE
FUEL
FUEL
CHEMICALFEED
FEED
CHEMICAL
Boiler Systems
Water treatment system
Feed water system
Steam System
Types of Boilers
1.
2.
3.
4.
5.
6.
7.
Boiler
Bed.
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High Efficiency
FBC boilers would give the rated output even with inferior quality
fuel.
The boilers can fire coals with ash content as high as 62% and
having calorific value as low as 2,500 kcal/kg. Even carbon content of
only 1% by weight can sustain the fluidized bed combustion.
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Higher CO2 in Flue Gas The CO2 in the flue gases will be of the order of
14 15% at full load. Hence, the FBC boiler can operate at low excess
air - only 20 25%.
Simple Operation, Quick Start-Up
High turbulence of the bed facilitates quick start up and shut down.
Full automation of start up and operation using reliable equipment is
possible.
Fast Response to Load Fluctuations
i) Refractory Lining
ii) A Static Layer of the Bed Material or
iii) Water Cooled Tubes.
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a) Bed
The bed material can be sand, ash, crushed refractory or limestone,
with an average size of about 1 mm. Depending on the bed height
these are of two types: shallow bed and deep bed.
At the same fluidizing velocity, the two ends fluidize diferently, thus
afecting the heat transfer to an immersed heat transfer surfaces. A
shallow bed ofers a lower bed resistance and hence a lower pressure
drop and lower fan power consumption. In the case of deep bed, the
pressure drop is more and this increases the efective gas velocity and
also the fan power.
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of parameters like
i) bed pressure
ii) bed temperature
iii) superficial gas velocity
iv) particle size
v) Heat exchanger design and
vi) gas distributor plate design.
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THANKS
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