FABRICATION OF ELECTRO

CHEMICAL MACHINE

Guided by:Dr. V.K.Gorana Sir

Professor
Mech. Department

Presented by:1.
2.
3.
4.
5.
6.

Abhishek Shakya
12/486
Amar Kamboj 12/488
Pavan Kumar Garg 12/504
Rahul Sharma
12/508
Vimal Malav
12/517
Vijendra singh 12/518

CONTENTS
1.Introduction
2.Literature review
3.Work done so far
4.Work to be done
5.References

1. INTRODUCTION
We are fabricating Electro chemical machine, which
is a advance machining method used to machine
hard, brittle, alloy metal.
In this machining method electrolyte is injected on
work piece at reasonable pressure up to 2 bar.

 In ECM machining process material is removed

by mechanism of anodic dissolution during an
electrolysis process.
We will use acid electrolyte solution and acidified
electrolyte solution to measure the surface finish
obtained by both solution.
Machining time at different votages.

2. LITERATURE REVIEW
S.No. Literature

Work

Result

Dr. V.K. Jain etal

Electrochemical deep
hole drilling in super
alloy for turbine
application

At minimum tool
retraction, a uniform hole
profile with min DAROC
was obtained.

Dr. Dayanand S. Bilgi

etal

Hole quality and

interelectrode gap
dynamics during pulse
current
electrochemical deep
hole drilling

DAROC varies
significantly with applied
voltage, bare
tip length, pulse on-time
and duty cycle. Tool feed
rate has moderate effect on
DAROC(Depth averaged
radial overcut).

Dr. K.P. Rajurkara

etal

Review of
Electrochemical and
Electrodischarge
Machining

Recent advancements
in various aspects of
electrochemical and
electro-discharge
machining that
reflect the state of the
art in these processes
are presented in this
paper.

Dr. Mohan Sen, H.S.

Shan

A review of
electrochemical
macro- to micro-hole
drilling processes

overview of EC
hole drilling
processes, their
critical features,
range of their app.
and exp. & analytical
investigations of the
processes

3. WORK DONE SO FAR

1. Study of various journals
2. Got permission to visit IIT Kanpur
3. Cost of various parts
4. Designed the structure of ECM machine

Design Parameter :
Rpm of stepper motor
: at 1.8
Gear ratio for worm wheel : 1:8
Pitch of lead screw
: 1 mm
Other parameter
D.C. voltage
: 10-25 volt
Flow velocity of electrolyte : 10-60 m/s
inter electrode gap
: 0.1-0.6 mm

Designed setup of ECM machine

Requirements :
Stepper motor
Electrolyte solution
Pressure regulator
Motor for regulating fluid
Copper tube
Metal work piece
Worm and worm wheel
Guide ways
Box

4. WORK TO BE DONE
1. To visit IIT Kanpur for study of already fabricated ECM
machine.
2. Assembly of various parts
3. To measure the performance of ECM machine at
various voltage and electrolyte solution

5.REFERENCES
1. Rajurkar K.P. , Sundaram M.M ,Malshe A.P.(2013) Review of
electrochemical and electrodischarge machining Procedia CIRP
6(2013) 13-26
2. Bilgi Dayanand S., Jain V.K. , Shekhar R. , Mehrotra Shaifali
(2004)Electrochemical deep hole drilling in super alloy for turbine
application Journal of Materials Processing Technology 149 (2004)
445452
3. Sen Mohan, Shan H.S (2004) A review of electrochemical macro- to
micro-hole drilling processes International Journal of Machine
Tools & Manufacture 45 (2005) 137152
4. Bilgi Dayanand S., V. K. Jain, Shekhar R., Kulkarni Anjali V. Hole
quality and interelectrode gap dynamics during pulse current
electrochemical deep hole drilling Int J Adv Manuf Technol DOI
10.1007/s00170-006-0572-9

THANK YOU