Standardized Work

Baldamis Alejandro
Caldera Cruz Ricardo
Candelaria Cern Rodrigo
De la Sancha Solares Mnica Yael
Garca Hernndez Gabriela

Contents

What is standardized work?

Why consider standardization?
The road to standardization.
Benefits.
Example.
Conclusion.

Standard Work

What is standardized work?

Gabriela Garca

Standard Work

Definition

Standardized work is A TOOL FOR MAINTAINING PRODUCTIVITY,

QUALITY, AND SAFETY, at high levels.
Standardized work is defined as work in which the sequence of job elements
has been efficiently organized, and is repeatedly followed by a team member.
Standardized work is a process whose goal is kaizen. If standardized work
doesnt change, we are regressing.

Standard Work

Definition

Standardized work consists of three elements:

1. Takt time, which is the rate at which products must be made in a process to meet
customer demand.
2. The precise work sequence in which an operator performs tasks within takt time.
3. The standard inventory, including units in machines, required to keep the process
operating smoothly.

Standard Work

Definition

Standard work supports the lean system of continuously improving capacities

and efficiencies by defining 5 critical elements for every person doing the
work:
1. The customer demand.
2. The most efficient work routine (steps).
3. The cycle times required to complete work elements.
4. All process quality checks required to minimize defects/errors.
5. The exact amount of work in process required.

Standard Work

Why consider standardization?

Ricardo Caldera

Standard Work

Why?

Definition.
Why consider standardization?
The road to standardization.
Benefits.
Example.
Conclusion.

Standard Work

Standards protect consumers

Standards make sure that products work together safely and as
intended. They are also needed by test labs to check that products are
safe to use; governments rely on them to protect citizens from unsafe
products

Standard Work

Companies are able to sell globally

Companies need International Standards so that they can sell

their products anywhere they want.
International Standards contain all the information they need about
differences between individual countries they would like to export to.

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Standards help developing

countries

Standards enable the countries to attract companies who want

to set up production sites and share their technology, which in
turn helps local economies to grow.

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Standards are good for the

environment

Standards regulate and limit the use of chemical products and

include recycling considerations. They are a good way to broadly
share and promote more environmentally-friendly production
processes.

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12

World without standards

Products might not work as expected

They may be of inferior quality
They may be incompatible with other equipment.
In extreme cases, non-standardized products may be dangerous
Customers would be restricted to one manufacturer or supplier
Manufacturers would be obliged to invent their own individual solutions to even the
simplest needs, with limited opportunity to compete with others

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The Road to Standardization

Rodrigo Candelaria

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Seven Steps

There are seven steps to

implementing
standardization, an approach
that Booz & Company and
RWD Technologies call the
Standard Work Wheel.
This is a comprehensive
framework that can be used
across all industries and for
all levels of an organization.
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Benefits
Mnica de la Sancha

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Benefits

Reduced re-work due to errors in

the production process.

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17

Benefits
Improved productivity and quality.

Standard Work

Reduced waste time.

18

Benefits
Increased employee safety.

Standard Work

Work process stability.

19

Benefits
Visual management.

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Employee involvement and

empowerment.

20

Benefits

These benefits will not be visible right

away but will create a more organized,
skilled, efficient and reliable process.

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21

Example
Alejandro Baldamis

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22

Example

Draw a pig.

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23

Example

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24

Example

Standardized Work
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What is wrong with the process?

Why are there so many different pigs?

It is difficult to draw 2 min.
What do we need to do to fix this?

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Draw a standard pig

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27

Draw a standard pig

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Conclusions
Standardized Work