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MATERIALS TRANSPORTATION
EDUCATION
Prepared by
3 Sigma Consultants, LLC
909 Edenbridge Way, Nashville, TN 37215
Module 3: Hazmat
Legal and Regulatory
Environment
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Learning Outcomes
At the end of this module students will be able to:
1.Identify the principal regulations governing
hazmat transportation.
2.Explain the general layout of the hazardous
materials regulations and locate provisions that
are applicable to specific shipping situations.
3.Describe the operational elements required for
the safe and secure movement of hazmat within
the applicable regulatory requirements.
Topics
Source: http://usgovinfo.about.com/od/uscongress/a/fedregulations.htm,
August 2012.
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Regulatory Agencies
DOT, EPA and at least 50 others
Create and enforce rules - regulations - that carry the full force
of law
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USDOT/PHMSA Hazmat
Classification System
Class 1: Explosives
1.1 Mass explosion hazard
1.2 Projection hazard
1.3 Predominately a fire
hazard
1.4 No significant blast hazard
1.5 Very insensitive
explosives; blasting agents
1.6 Extremely insensitive
detonating substances
Class 2: Gases
2.1 Flammable gas
2.2 Non-Flammable
compressed gas
2.3 Poisonous gas
Class 3: Flammable and
Combustible Liquids
49 CFR 173.2
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Class 1 - Explosives
1.1 Mass explosion hazard
(dynamite, TNT)
1.2 Projection hazard
(aerial flares, detonating cord)
1.3 Predominately a fire hazard
(liquid fueled rocket motors, propellant explosives)
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Class 2 - Gases
2.1 Flammable gases
(methyl chloride, propane)
Source: Defense Ammunition Center, April 2011.; NFPA 472, Jan 2013.
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Combustible
Flashpoint
above 60oC (140oF) and
below 93 C (200 F)
(No. 6 fuel oil, mineral oil)
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5.1 Oxidizers
(ammonium nitrate, calcium
hypochlorite)
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Source: Defense Ammunition Center, April 2011.; NFPA 472 , Jan 2013.
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Examples
cobalt
uranium hexafluoride
yellow cake
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Examples
Acids
(nitric acid, sulfuric acid,
batteries)
Alkalis
(sodium hydroxide)
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Hazardous Substances
Listed in 172.101, Appendix A, Table 1
Shipped in one package in a quantity that equals or
exceeds the Reportable Quantity (RQ).
Table 2 in Appendix A lists radionuclide's and their RQs.
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Hazardous Waste
Transportation of hazardous waste is regulated by
DOT (49 CFR 171.3, 171.8) and EPA (40 CFR 262263).
All discarded materials must be evaluated to see
if they meet the definition of hazardous waste.
EPA hazardous waste classifications:
Chemicals (generally toxic materials being discarded)
Process wastes (waste streams from a process
operation, most commonly chemical solvents)
Characteristic wastes (ignitibility, corrosivity, reactivity,
toxicity)
Source: Transportation Safety Institute, USDOT,
Feb 2012.
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Marine Pollutants
A hazmat is also a marine pollutant when:
It is listed in 172.101, Appendix B; AND
The material is in a solution or mixture
meeting specified concentrations
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Classification used
only in the United
States
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Packaging
In the HMR, package
refers to the packaging
plus its contents.
Examples of packaging
Fiberboard boxes
Drums
Portable tanks
Cargo tanks
Tank cars
Cylinders
Bags
Wood boxes
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http://www.megacheminc.com/un_packag
ing.htm
Source: Transportation Safety Institute, USDOT,
Feb 2012.
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greatest
medium
minor
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Drop test
Leakproofness
Hydrostatic pressure test
Stacking
Cooperage test
Packaging test US only
http://www.westpak.com/hazardous-materials/stacktesting.asp
Vibration test
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The prime
objective of all
hazard
communication is
to ensure that the
hazmat
information
needed by
modes
emergency
responders is
readily available
in a standard
format.
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Shipping Papers
A properly prepared shipping paper must
accompany any hazmat shipment.
May include:
Shipping
order
Bill of lading
Manifest
Other
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Legibility
Codes and abbreviations
Additional information
Multiple-page shipping
papers
Continuously monitored
emergency response
telephone number
Documents and forms
Source: PHMSA, USDOT, July
2012.
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Shipper Certifications
Domesti
c
Internation
al
Source: PHMSA, USDOT, July
2012.
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Identification number
Proper shipping name
Technical name(s)
Special permit information
Consignees or consignors name and address
Must be on both sides and both ends of the
package
Must be visible, even after loaded on a rail car.
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Mixe
d
Source: PHMSA, USDOT, July
2012.
Consolidated
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Placarding
General rule: if a
freight unit contains
hazmat there must
be placards on both
sides and each end
displaying the hazard
class.
172.504(e) gives
details in Tables 1
and 2.
Source: PHMSA, USDOT, July
2012.
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Placarding Tables
Table 1 materials for which placards are
required for any quantity
Table 2 materials that may or may not
require placards, depending on hazard
class/division, packaging, and quantity
Consolidated shipments are also a factor.
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Placarding Specifications
Strength and
durability
Design
Form identification
Exceptions
172.519
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Placard Gallery
172.521-560
Source: PHMSA, USDOT, July
2012.
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172.546-548
Source: PHMSA, USDOT, July
2012.
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Carrier/Shipper Functions
If a carrier repackages hazardous material, the
carrier is functioning as a shipper and MUST
comply with HMR shipper regulations.
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Driver qualifications
Hours of service
Equipment standards
Driving and parking rules
Alcohol and controlled substances
Financial responsibility
Operational requirements
FMCSR
49 CFR 390-397
and other sections
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Special Loading/Unloading
Requirements
Explosives
Flammable liquids
Storage batteries/nitric acid
Gases
Poisons/TIH
Materials prohibited in driver
compartment
Selected class 4 and 5 materials
Radioactive materials
Source: PHMSA, USDOT, July
2012.
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Example - Gases
Safety requirements for shipping
compressed gas cylinders include:
Securely restrain in
upright or horizontal
position
Load into racks securely
attached to the motor
vehicle
Pack in boxes or crates
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General awareness/familiarization
Function-specific/mode-specific training
Safety training
Security awareness training
In-depth security training for some
employees (see 172.800)
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Incident Reporting
Many incidents resulting in an unintentional
hazmat release must be reported to the
National Response Center (NRC) and, in some
cases, the Center for Disease Control (CDC).
Some require a telephone report within 12 hours.
All require a written report within 30 days.
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Issues Involving
Multiple/Overlapping Regulations
The federal hazmat law and the HMR provide that,
unless authorized by another Federal law, a
requirement of a state, local government, or Indian tribe
is preempted if:
Compliance with both laws/regulations is not possible.
The non-federal requirement interferes with carrying out the
federal law or HMR.
The State, local, or Indian tribe requirement concerns a
covered subject, and is NOT substantively the same as
any provision of, the Federal hazmat law/regulation concerning
that subject.
The covered subjects are those covered in the main provisions
of the HMR, e.g., hazmat identification and classification,
shipping papers, marking, labeling, packaging, etc.
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Key Takeaways
The hazmat regulations (HMR)are both comprehensive and
complex, and cover all aspects preparing and executing
hazmat shipments.
Shippers, carriers, and all other parties involved in making
hazmat shipments must comply with the HMR and other
regulations.
Regulations are regularly updated and changed; therefore,
one must access them frequently to stay in compliance.
The packaging and handling regulations guard against
accidental release of hazmat during storage and transport.
The extensive regulations on shipping papers, marking,
labeling, and placarding are designed to facilitate hazard
communication.
Enforcement of the hazmat regulations is a joint effort of
multiple agencies.
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Student Exercises
1. For three materials specified by the
instructor, use the HMR and HMT to prepare
the content of the basic descriptions of each
for use on the shipping papers.
2. Vinyl chloride is to be shipped from a
manufacturer in Mississippi to a customer in
Manchester, England. Identify the modes
that may be used and their respective
quantity limits and packaging requirements.
3. Compare the requirements for shipping small
quantities of corrosive substances by air and
truck. Does either mode have a competitive
advantage or disadvantage due to the HMR?
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