WELCOME

BHUSHAN
STEELS PVT. LTD

SUMMER TRAINING
REPORT
ON
TREATEMENT OF HR
SHEETS IN
BHUSHAN STEELS PVT.
LTD

COMPANY PROFILE
TYPE:- PRIVATE
FOUNDED IN:- 1987
FOUNDERS:-BRIJ BHUSHAN SINGHAL(Chairperson)
INDUSTRY:- STEEL
WEBSITE:-www.bhushangroup.com

CONTENTS:1)- Pickling line

2)- Hitachi mill
3)-Electrolytic cleaning line
4)-Annealing
5)-Skin pass mill
6)-Cut to length
7)-Colour coating line
8)-Customers of Bhushan steels

Pickling LIne
Pickling line is basically meant for removal
of
rust and dust from the
surface of HR coils.
Acid used for pickling is HCL.
Concentration of different pickling is:1)-Ist stage- 3.5%
2)-IInd stage- 7%
3)-IIIrd stage- 11%

Line diagram

Hitachi Mill
Hitachi mill is used for the reduction of
thickness of the sheets.
It is also used in maintaining tension in
the sheets.
Hydraulic load is applied on the 6 Hi
rollers
%age reduction=(t1 t2) / t1*100

Hitachi mill

Electrolytic Cleaning Line

This process is done for the removal of
coolant and other impurities on the
surface of sheet.
Strip is passed through electrolyte and
then caustic soda solution where its
surface is cleaned.
Surface finish is also improved in this
process.
Dryer is used for the removal of water on
the surface of the strip

Line diagram of ECL

Annealing
Annealing is a process of heating, soaking
and controlled cooling of coil in a non
oxidizing atmosphere.
Annealing is done to refine the grain
structure
and reduce hardness of sheet.
Annealing is done at a temperature of 575650C
Bell type Annealing is done for rolled sheets
Kathabar Bell is used for cooling of rolled
sheet so that the strip does not stuck with
each other.

Oxygen gas is removed by filling up

nitrogen gas inside the bell.
Nitrogen gas is removed by filling
hydrogen gas.
Air cooling is done till the temperature
reaches 250C
Water cooling is done till the
temperature reaches to 125C
Afterward cooling is done by dry air
which is formed on kathabar bells

Annealing of rolled sheets

Skin Pass mill

In this mill the surface finishing of the
rolled sheet is increased.
Hardness is also increased as per
requirement of customers.
It improves shape and temper of the
material.
7% reduction of SPM is done in this mill.
Quality parameter is finally checked in
this mill.

Flow diagram of skin pass mill

Cut to length
In this line sheets are cut according to
the requirement of the customer.
Shear blades are used for cutting of the
sheets.
Sheets are dispatched for coloring or
polishing

Diagram of CTL Line

Color coating line

Different types of color are coated on the
sheets as per requirement of the
customer.
Sheets are first washed with alkaly and
then with water to remove dust.
Then chemical coating and primer costing
is done.
After then different layers of paint is
coated on the sheet.
Then it is sent in oven after which
quenching is done and the roll is recoiled.

Block diagram of ccl line

Line diagram of ccl line

BHUSHAN STEELS PVT.

LTD
FOUR WHEELER CUSTOMER
1)-MARUTI SUZUKI
2)-HYUNDAI
3)-TATA MOTOR
4)-FIAT
5)-HONDA
6)-TOYOTO
7)-CHEVORLET

THREE-TWO WHEELER CUSTOMER

1)-BAJAJ
2)-YAHAMA
3)-KINETIC MOTORS
4)-PIAGGIO
5)-L.M.L
6)-HERO HONDA
7)HONDA
8)-TVS

AIR CONDITIONER AND WASHING

MACHINE
1-HITACHI
2-CARRIER
3-DIAKIN
4-GODREJ
5-SAMSUNG
6-LG ELECTRONICS
7-ELECTORLUX
8-VIDEOCON
9-WHIRLPOOL
10-BPL

PRESENTED BY.
SHEKHAR KUMAR

THANK YOU,