Documente Academic
Documente Profesional
Documente Cultură
CSWIP 3.1
WIS 5
WELDING INSPECTION
PRACTICAL VISUAL
INSPECTION OF PIPE
WELDS
Copyright 2005, TWI Ltd
PIPE INSPECTION.
process
Welding process:
EXAMPLE PIP
Signature: I C
WELD FACE
Arc strike
Under fill
12
C
5
API 1104
B
40
60
15
120
Slag
15
2
5
Slag
inclusion
38
>1.0
Under fill
DCode/Specification used:
180
10
Undercut
Page 1 of 3
NOTES:
90
15
20
Lack of side
wall fusion
46
Name: [Block capitals]
Mr. I C Plenty
80
140
Lack of side
wall fusion
PIPE ROOT
FACE
NOTES:
>1.0
6
60
Excess
penetration
5
Poor stop
start
5
Undercut
46
180
10
Lack of root
penetration
90
15
20
40
Burn through
140
Lack of root
fusion
38
120
120
Lack of root
fusion
Undercut <1.0
Penetration height: 2mm.
Toe Blend: Acceptable
Misalignment : 2mm
Spatter on the pipe surface
REMEMBER!
TERMINOLOGY:
Use standard terms.
Do not use abbreviations.
ACCURACY:
All dimensions in millimetres.
No need to scale.
Measurements to be as accurate as
possible.
PRESENTATION:
Sketch to be as neat as possible.
The key to passing the
examination.
Copyright 2005, TWI Ltd
I C Plenty
SPECIMEN NUMBER 001
EXTERNAL DEFECTS
Defects Noted
Defect Type
Accumulative
Total
1
Maximum
Allowance
2
30mm x 4mm
1.6mm
7.8.2
Reject
Smooth
7.8.2
Reject
Incomplete filling
22mm
None
7.8.2
Accept
N/A
3mm
7.9.2
Accept
70mm long
None
7.8.2
Reject
Undercut
1.5mm depth
0.8mm
9.7.2 Table 4
Reject
Surface Porosity
1.5mm
2mm
9.3.9.3
Accept
Cracks/Crack-like defects
40mm
NONE
9.3.10
Reject*
22mm
25mm
9.3
Accept
Section/
Table No
3
Accept/Reject
4
Slag Inclusions
Lack of fusion
22mm
25mm
9.3
Accept
World Centre
for Materials
Joining
Root Defects
EXTERNAL DEFECTS
Defects Noted
Defect Type
Accumulative
Total
2
Maximum
Allowance
3
Misalignment
2mm
3mm
4mm
------------
50mm
Section/
Table No
4
Accept/Reject
5
7.2
Accept
Not specified
Accept
25mm
9.3.1
Accept
20mm
25mm
9.3.4
Accept
Root Concavity
2mm depth
1mm
9.3.6
Root Undercut
0.5mm
0.8mm
9.3.11
Accept
Cracks/Crack-like defects
NONE
------------
9.3.10
Accept
Slag inclusions
70mm long
None
7.8.2
Reject
Porosity
1.5mm
2mm
9.3.9.3
Reject
Laps/Laminations
NONE
------------
----------
Accept
I C Plenty
Signature.........................................................
Date.....................................................................................
*Delete which is not applicable.
Use the other side for any comments.
PRACTICAL PIPE.
QUESTIONS ?
QUESTIONS ?
1
2
3
4
Internal
alignment
Root gap
dimension