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1.0 Introduction
1.1 Network structure
1.2 Thermodynamics of rubber elasticity
1.3 Statistical theory
1.3.1 The entropy of a single chain
1.3.2 The tension on a chain
1.4 Elasticity of a molecular network
1.4.1 Entropy of deformation
1.4.2 Work of deformation
1.5 Stress-strain relations
1.5.1
1.5.2
1.5.3
Simple tension
Uniaxial compression
Simple shear
5.
6.
7.
8.
i.
ii.
Important features:
types of crosslinking:
chemical crosslinking
resulted in the formation of chemical bonds eg. occur in sulfur
vulcanized natural rubber
physical crosslinking
resulted from the complex geometrical entanglement between chains,
which produce a local enhancement of the residual (van der Waals) forces.
cross
linkages will slowly break down, giving rise to the phenomena of stress
relaxation and creep.
network defects: origin and effect
Important features:
types of crosslinking:
chemical crosslinking
resulted in the formation of chemical bonds eg. occur in sulfur vulcanized
natural rubber
physical crosslinking
resulted from the complex geometrical entanglement between chains,
which produce a local enhancement of the residual (van der Waals) forces.
cross
linkages will slowly break down, giving rise to the phenomena of stress
relaxation and creep.
network defects: origin and effect
11. Metals or other highly crystalline materials (which exhibit Hookean elastic
behaviour at strains
typically less than 0.2%), their elasticity is dominantly energy-driven.
The displacement of the atoms in the lattice accompanying the stress causes
an increase in internal
energy. The entropy remains approximately constant.
If entropic effects are neglected, the elastic force causing the displacement of
the atoms from their
equilibrium states is equal to the slope in the plot of potential energy (U) against
displacement R. The
potential exhibits the following approximate r dependence near the equilibrium
point:
U = C (r - ro)2
(2.1)
where C is a constant and ro is the equilibrium bond length.
(2.2)
f
2C (r - ro)
= ---- = -------------A
A
(2.3)
(2.5)
where dQ dan dW are respectively the heat absorbed by the system and the
work done on it by external forces.
The second law of thermodynamics defines the entropy change dS in a
reversible process by the relation:
TdS = dQ
(2.6)
where T is temperature.
(2.7)
(2.8)
(2.9)
We are concerned primarily with the work done by the applied stress,
corresponding, for example, to a tensile force, f acting on an elastic specimen
of length l, in which case the work done in a small displacement is
dW = fdl
(2.11)
(2.12)
(2.13)
which shows that th tensile force is equal to the change in Helmholtz free
energy per unit increase in length of the specimen.
Figure 2.5 represents diagrammatically the variation of Helmholtz free energy for an
elastic body as a function of its length, l when an elastic sample is stressed or
compressed uniaxially. The unstressed state is such that the Helmholtz free energy is
a minimum, so that (dA/dl)T = 0 when there is no force being applied on the sample
(or when l = lo). When a uniaxial tension or stress is applied, the length of the sample
increases (l > lo) and (dA/dl)T becomes positive. On the other hand, when
compression becomes dominant, (l < lo), (dA/dl)T becomes negative.
The sum of both equations (2.9) and (2.13) will give an equation combining force with
the variation of Helmholtz free energy, internal energy and entropic variations, which
is:
f = (dA/dl)T = (dU/dl)T - T(dS/dl)T
(2.14)
with (dU/dl)T and (dS/dl)T representing the change in internal energy and the second
the change in entropy, per unit increase in length under constant temperature. Writing
equation 2.8 in differential form, we have for any change (either isothermal or not),
changes in the Helmholtz free energy can be written as:
dA = dU - TdS - SdT
(2.15)
From equations 2.7 and 2.11 we get:
dU = fdl + TdS
(2.16)
(2.17)
(2.19)
From equation 2.18 the entropiy change per unit extension can be given as:
(dS/dl)T = -(df/dT)l
(2.20)
Equation 2.20 gives the entropy change per unit extension in terms of the
experimentally measurable quantity (df/dT)l, the temperature coefficient of
tension at constant length. Insertion of this relation in equation 2.14 gives for the
corresponding internal energy change:
(dU/dl)T = f - T(df/dT)l
(2.21)
Subsequently, equation 2.21 can be changed to a more relevant form which is:
f = (dU/dl)T + T(df/dT)
(2.22)
Figure 2.7 shows the stress-temperature plot at a constant length (given by the
extension ratio, ) for natural rubber. It is seen that for extensions exceeding
1.13, the stress increases with increasing temperatures, as shown in Figure 2.6.
This clearly shows the typical elastic deformation behaviour of elastomers which
are controlled by entropy. However, the opposite trend is observed at extensions
below 1.13, i.e. stress at a constant length decreases with increasing
temperatures.
This figure clearly shows that the elastic deformation of rubber is wholly
controlled by the changes in entropy and not by internal energies. Figure 2.9
shows results obtained by Wolf dan Allen (1975) after running tensile tests on
natural rubber at room temperature. The internal energy elastic force component
is found to only contribute around 15% while the other 85% is the contribution of
entropy. This observation further reinforces the earlier explanations given to
explain the unique behaviour of elastomeric materials compared to other
conventional materials. As we will observe in subsequent discussions, the elastic
deformation process which is controlled by changes in entropy is an important
fundamental in the development of various rubber elasticity theories used to
explain the physical and mechanical behaviour of elasomers.
In equation, dxdydz represents the volume of the element which is the location of
point P.
This situation is explained schematically in Figure 2.10.
Equation 2.23 enables us to get the entropy of a single chain using the
Boltzmann function made from thermodinamic statistics. From that function, we
can conclude that the entropy, s for a single free linked chain is proportionate
with the logarithm of the number of conformations possible for that chain,
which is:
s = kln
(2.26)
(2.27)
(2.28)
The work needed to move one end of the chain from distance r to a new
distance, r + dr refering to the other end is the same as the change in the
Helmholtz free energy, which is:
dW/dr = dA/dr = -TdS/dr
(2.32)
It is known from section 2.3.1 that entropy is related to distance by:
s = C - k2r2
(2.30)
By differentiating the entropy function above with reference to r gives us:
dS/dr = -2k2r
(2.33)
Inserting equation 2.33 into equation 2.32, enables us to correlate between the
change in work and the distance r, which is:
dW/dr = 2kT2r
(2.34)
Since work is done in changing the end-to-end distance, r to r+dr, it follows that
there must be a tensile force f acting along the direction of r. The work done by this
force in a displacement dr being given by:
dW = fdr
(2.35)
The relationship between this force and the end-to-end distance can be obtained
by joining equations 2.34 and 2.25 which is:
f = 2kT2r
(2.36)
Equation 2.36 shows that the tensile force is proportionate to r. This means that
the conformation of a chain will be reduced when the force increases.
(2.38)
By combining equations 2.40 and 2.41, in a strained state, the chain entropy
can be given as:
The contribution to the total entropy of deformation for the network due to this
chain will therefore be:
The total entropy for all the N chains contained in unit volume of the network is
obtained by summation of the equation 2.43. Assuming for the moment that the
chain contour length or chain molecular weight is the same for all the chains, the
parameter b (which is a function of chain length) will be constant, and we may
write for the total entropy of deformation:
Equation 2.57 is of the utmost importance in the elastical aspects of rubber because it
defines the elastical characteristics of a certain rubber in the Gaussian area and also
enables the stress-strain relations for any type of strain to be derived. (tension,
compression and shear). This will be discussed in detail in Section 2.5. From this
equation, it can be seen that the elastic constant, G, more known as the elastic
modulus, is related to N.
In equations 2.56 and 2.57, N values, or the number of chains per unit volume, which is
itself determined by the degree of cross-linking of the polymer chains. N is
proportionate to the mean molar mass number for the chains between cross-link points,
Mc, and is obtained from:
where , R and Na are the rubbers density, the gas constant and Avogadros
number respectively.
Equation 2.58 was derived by considering that there were no network defects
which might have been due to the chain ends and chain entanglements. Both
these defects do not contribute towards the strength of the network. This aspect
will be discussed further in Section 2.6. By combining equation G = NkT and
equation 2.58 we get:
Equation 2.59 shows that the value of G will increase when the chain lengths
between cross-link points or Mc is reduced. This means that when the cross-link
density increases with the reduction in Mc values, the network becomes more
dense and increases the stiffness of the samples.
Equation 2.57 can also be given alternatively as:
First, the Gaussian formula cannot give an exact prediction because the value
of the elongation ratio has exceeded the extensibility of the network. The
Gaussian statistical theory is valid only so long as the extension is not too
great. When the elongation ratio is high, > 6 as in the case above, the finite
extensibility effect for the chain (and hence the network) must be taken into
account. For that, the non-Gaussian theory would be a better approach to
provide a basis for the interpretation of the upward curvature at large strains.
Readers can refer to "The Physics of Rubber Technology" for detailed
explanations.
The second factor is the possibility of strain induced crystallization happening
in the rubber sample. This phenomena is known to happen in a few types of
elastomers. However, this factor is hard to accept as tensile tests done on
vulcanized rubber samples at high temperatures around 100oC still exhibit the
same stress-strain properties exhibited by samples tested at room
temperature. It is predicted that strain induced crystallization will decrease
when the temperature is increased until 100oC. Other than that, the truth of
this factor is also questionable because the same stress-strain curve shape is
observed in uncrystallized rubber. With that, we can conclude that if this
crystallization phenomena happens in an elastomer, it is one of the elastical
behaviour of rubber and cannot be predicted by statistical theories.
Figure 2.18 shows the relationship between nominal stress, f and elongation ratio, for
rubbers of the same type used in tensile tests, but which underwent a uniaxial
compression type of loading. It can be seen thaqt the values of f and are each negative
and lesser than 1, which shows that the specimen is under compression.
It is observed that there is good agreement between experimental and theoretical data in
the ratio range of 0.4 < < 1.3. In the figure, the > 1.0 area refers to the nominal stresselongation ratio behaviour of specimens undergoing uniaxial tensile loading. As explained
in setion 3.5.1, there is very good agreement between experimental and theoretical data in
the range of = 0.0 to 1.3.
From Figure 2.18 we can conclude that in the range of 0.4 < < 1.3, the Gaussian
formula can predict the stress-strain behaviour of rubber very well in both forms of loading,
be it uniaxial tensile or uniaxial compression. This means that the statistical theory is
useful to predict the stress-strain behaviour of rubber when the elongation ratio is not too
high.
Because there is no deformation along the axis normal to the shear axis, CD, the elongation ratio
for that direction is 1.
By assuming that the specimen volume is constant (1, 2, 3 = 1) when deformation, we can
explain all three main elongation ratios in terms of the major axis of strain, i.e.:
The ammount of the shear, , may be related either to the angle or to the principal extension ratios
thus:
From section 2.4.2, we know that the common form for strain energy, W can be given by equation
2.52.Thus, by inserting the values of 1, 2, and 3 from equation 2.68 into equation 2.52, enables
the strain energy to be given as:
By combining equations 2.69 and 2.70, we get a simpler form for W which is:
By assuming that the work done on the cube is wholly done by the shear stress, xy, the
relationship between shear strss an shear strain is obtained:
The equation above shows that the shear stress, xy, is proportional to the shear strain, . This
means that Hookes law is obeyed in the case of simple shear. G in the equation above is known as
the shear modulus.
The equation above shows that the shear stress, xy, is proportional to the shear
strain, . This means that Hookes law is obeyed in the case of simple shear. G in
the equation above is known as the shear modulus.
Figure 2.20 shows the
comparison between experimental
results (obtained from vulcanized
rubber) and the theoretical curve.
Again, the shear modulus values,
G, chosen were 0.39 MNm-2.
There is good agreement between
experimental and theoretical data
until the shear strain reaches 1.0
and the value is 45o. After this
value, deviations start to occur
and the experimental curve drops
below the theoretical curve.
(a)
Figure 2.22a shows that there are two types of physical entanglements,
permanent and temporary. Permanent physical entanglements means that it will
not diminish eventhough an external force is applied on the network. However,
for the temporary entanglement, it will diminish when the network is subjected to
a force for a long period of time. The presence of temporary physical
entanglements can make a network incapable of exhibiting a perfect elastical
behaviour but otherwise the viscoelastic behaviour such as creep and stress
relaxation becomes more dominant. For the case of permanent physical
entanglements, when a force is applied on the network having the particular
entanglement, the chains slide against each other in the early stages.
Continuous force will bring about the formation of junction points which are
known as physical cross-linking. This will increase the effective chain.
Eventhough the presence of physical entanglements will increase the number of
effective junction points, its contribution on the chain movement resistance (or
contribution to chain elasticity) is small compared to increasing the number of
chemical cross-links. The effectiveness of physical entanglements in increasing
the elasticity of a network will increase if the degree of cross-linking increases.
2.7
The phenomena theory
Phenomena theory is an approach useful to ultimately explain a characteristic in a general
sense using mathematical points. Because this theory is not based on the molecular concept or
structural concept as found in the statistical theory for rubber elasticity, it cannot be considered a
molecular theory. However, it can still be used to understand the elastical behaviour of
elastomers as will be explained in detail later on.
2.7.1
Mooney-Rivlin Theory
This is one of the phenomena theory used very often to discuss the elasticity of rubber. It
considers an elastomer as a continuum and is very useful to understand the high elastic
deformation. The Mooney-Rivlin theory was actually derived before the Gaussian statistical
theory.
Equation 2.73 and equation 2.74 are two forms of explaining the Mooney-Rivlin theory.
In both equations C1 and C2 is the empirical constant.
Two assumptions were made to derive these equations. First, rubber cannot be compressed
and is in a non-deformed state. Second, Hookes Law is obeyed in the case of simple shear.
From Section 2.5, the Gaussian statistical theory has been used to derive the relationship
between nominal stress-strain which is given by:
Figure 2.20 shows the Mooney-Rivlin plot for a few natural rubber vulcanizates which was
done by Gumbrell, Mullins dan Rivlin in 1953 for the case of uniaxial tension. From their
research, the value of C1 was found to change depending on the degree of cross-linking,
from 0.10 Nmm-2 to 0.31 Nmm-2, whereas the value for the constant C2 is nearly constant at
0.10 Nmm-2. These results show that the value for the constant C1 is dependant on the
network structure or degree of cross-linking. This clearly proves there there exists a
relationship between the constant C1 and G as shown in equation . This fact can be better
understood by referring to work done by Ishikawa and Nagai in 1969. They ran their tests on
non-swellable cis polybutadienes which were prepared using various cross-linking techniques
such as electron beams, sulphur and dicumylperoxide. The Mooney-Rivlin they got is shown
in Figure 2.21. From the figure, it can be seen that the slope of the sulphur cross-linked and
dicumylperoxide cross-linked systems is higher or shows a higher C2 value compared to the
system cross-linked using electron beams. Other than that, the addition of constants C1 and
C2 which were obtained from the point that crosses th y-axis at 1/, is equivalent to 1 for the
system cross-linked using electron beams. This value is also the lowest among the other
systems. This is because the value for C1 which is related to the degree of cross-linking, is
small for the electron beam cross-linked system compared
to the C1 values for the other two systems. In other words, the sulphur and
dicumylperoxide cross-link systems are more effective in increasing the degree of crosslinking in cis-polybutadiene.
Since the Mooney-Rivlin equation was introduced, various efforts have be taken to
understand the importance and characteristics of the empirical constant C2. There are a
few general observations regarding C2 which were highlighted. Firstly, it does not depend
on the degree of cross-linking and the type of rubber used. Secondly, it is prone to
become zero when the rubber swells too much. Lastly, the constant C2 is very useful in
explaining the stress-strain behaviour of elastomers when the material is deformed in
tension mode. In other deformation modes, it does not show an obvious advantage if
compared to that highlighted by the Gaussian statistical theory.