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Laboratory

Calibration
Met/Cal
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Met/Cal is continuously being developed . . . .

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1975 : PDP11/34 Based, customer specific calibration


system for Oscilloscope and other calibrations
12 systems in Europe, a special for the Bundeswehr
1980: 7405 Calibration System on Fluke Controller (1722A)
1984: 7411 Calibration system on Fluke Controller (1722A)
1987: Introduction of Met/Cal as PC-Based system
1989: First Met/Cal version for MS-DOS (v1.0) as
replacement for 7411
1989: Met/Track released for MS-DOS (v1.0)
1993: First Combination of Met/Cal and Met/Track for the
5130
1995: Met/Cal and Met/Track for Windows released (v4.0)
1998: Met/Cal and Met/Track combined to one product
(v5.0)
1999: Full 32-Bit product and ISO 17025 Compliant (v6.0)
2002: Met/Cal is redesigned to improve productvity (v7.0)
200?: . . . .

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New FSCs and Functions


to support RF calibrations

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Instrument Drivers

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Fluke PM 6304 and 6304C


Fluke PM 6306
Wavetek 39A Universal Waveform Generator
Wavetek 195 Universal Waveform Generator
6000 FSC supports Clarke-Hess 6000 phase
meter

Instrument Drivers Fluke 6100A

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MET/CAL FSC for Fluke 6100A Electrical Power Standard


supports up to three 6101A auxiliary units for multi-phase
operation
supports 80A option
Name/Value FSC Syntax
multi-line
no auxiliary FSC required
improved readability
Covers all functions of 6100A
Learn Mode
automatic generation of 6100 statement based on instrument setup
speeds up procedure development
Official release in V7.10, available now in beta form

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Instrument Drivers

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53131/M53131
-Timer/Counter
53132/M53132
Timer/Counter
53181/M53181
Counter

Agilent/HP 53131A
Agilent/HP 53132A Agilent/HP 53181A -

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FSC enhancements

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Forthcoming 8902A enhancements to MET/CAL to support


signal generator verification:

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8902 FSC support for AUDIO INPUT (external audio


frequency, level and distortion measurement)
8902 FSC expanded support of 11793A Microwave
Converter
8902 FSC enhanced to allow Tuned RF Level
measurement without a sensor module to support
attenuator calibration

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Read/Write to .ini

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New MATH FSC function to read or write to an


.ini file

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Function name is RIF

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Function name is WIF

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Read/Write to .ini

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Example:
MATH S[1] = C:\\CALFACTORS.TXT

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MATH M[1] = RIF(S[1], SECTION 1, CF1)

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MATH FSC function to read or write to an .ini file


Where the ini would look like:
[Section 1]
CF1 = 9.97
CF2 = 1.001
CF3 = 0.109

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IEEE-488 I/O Trace

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Assists debugging problems with IEEE-488


I/O by tracing all MET/CAL data messages
written to or read from the IEEE-488 bus

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Debug data written to file mcdebug.txt in


<workdir> directory
Use command line arguments -df -trace

D:\metcal\mcr32.exe -df -trace

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IEEE2/SCPI

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New FSCs SCPI and IEEE2

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Improves built-in error handling for procedure


writers using devices which support the SCPI or
IEEE-488.2 standards
Faster procedure development
Easier procedure debugging

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IEEE2/SCPI

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The IEEE2 and SCPI FSCs provide "built-in"


sequence control and error handling that is not
automatically provided by the IEEE FSC.

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1.088 IEEE2

OUT 100 OHM;ZCOMP NONE;OPER

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IEEE2/SCPI
THE IEEE2 FSC IS SENDING

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"*CLS;*SRE 96;*ESE 61;OUT 100 OHM;ZCOMP NONE;OPER;*OPC"

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*Clear to Send; *Mask Service Request Event Register to look for


SRQ ; Mask Event Status register to report type of error; then send
The IEEE commands to the UUT; *Check for Operation Complete

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Automated Example

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Using 8508A

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STEP

FSC

RANGE NOMINAL

.
.
.
2.008
2.009
2.010
2.011
2.012
2.013
2.014
2.015

HEAD
TARGET
IEEE2
M8508
TARGET
8508
M8508
WAIT

TOLERANCE

MOD1

MOD2

4 CON

RESISTANCE TEST ({11 Ohm Range})


-p
OUT 0 OHM;ZCOMP WIRE4;OPER
FS
-m
0.0000Z
*
-t 30 Thermal emfs dissipating...

OC D6 N

4W

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IF, ELSE, ELSEIF, and


ENDIF

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Four new FSCs to improve procedure writing


and procedure readability:
IF condition
ELSE [comment]
ELSEIF condition
ENDIF [comment]
As with JMPL, condition may be any MATH
FSC expression.

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IF, ELSE, ELSEIF, and


ENDIF

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# Verify MET/CAL version compatibility.

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1.008
1.009
1.010
1.011

IF
VERS() < 7.01
DISP This procedure requires MET/CAL 7.01 or later.
JMPL
END
ENDIF

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IF, ELSE, ELSEIF, and


ENDIF

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1.001
1.002
1.003
1.004
1.005
1.006
1.007
1.008
1.009
1.010
1.011
1.012

MEMI
IF
DISP
ELSEIF
DISP
ELSEIF
DISP
ELSEIF
DISP
ELSE
DISP
ENDIF

Enter an integer:
(MEM == 1)
value is 1
(MEM == 2)
value is 2
(MEM == 3)
value is 3
(MEM > 3)
value is greater than 3
value is less than 1

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WHILE, ENDW, DO, & UNTIL


FSCs

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New FSCs to Allow Looping in Procedures

WHILE condition
ENDW [comment]
DO [comment]
UNTIL condition

As with JMPL, condition may be any MATH FSC


expression

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WHILE, ENDW, DO, & UNTIL


FSCs

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#This will continue to loop until a valid entry (number <= 3) is


# entered

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1.001
1.002
1.003
1.004

DO
MEMI
MATH
UNTIL

Enter: (1) Insert, (2) Review, (3) Exit


L[4] = MEM
MEM <= 3

Note: This does NOT allow looping on a reading!!

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WHILE, ENDW, DO, & UNTIL


FSCs

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This procedure fragment will execute the loop 10 times while it


counts down the value of MEM.

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1.001
1.002
1.003
1.004
1.005

MATH
WHILE
HEAD
MATH
ENDW

MEM = 10
(MEM > 0)
[MEM][D1000]
MEM = MEM - 1

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Logical AND and OR Operators

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Logical AND and Logical OR operators added to MATH


Expression Parser

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Example (Logical AND):


IF (M[1] < 10 && M[2] > 5)

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Example (Logical OR):


WHILE (MEM < 5 || MEM1 < 5)
3.011
3.012
3.013

IF
CALL
ENDIF

PSUB("744") || (PSUB("2020") && (M[33] >= 2.0))


Sub Fluke 744 (1yr) Hart Mode VER RS-232

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WAIT FSC

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New WAIT FSC

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Allows procedure writer to invoke a


countdown timer with a customized message

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2.015
WAIT
dissipating...
3.021
WAIT
Test..

-t 30 Thermal emfs
-a t 18:30 Wait for Self

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Cal Interval Ranges

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Many users extend the cal intervals for their


references.

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MET/CAL accuracy files will now allow a range


of cal intervals to be mapped to a particular
specification.
For example: Use the 90-day specs for any
cal interval from 2 months to 6 months.

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RSLT & Brace Data in Test Results

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The Test Results window now includes data generated by RSLT


statements, and brace data ({xxx}) from message-type FSCs.

Strings are shown in cyan (cyan) to distinguish from red, green, and
yellow evaluation data.

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1.001
1.002
1.003

DISP
ASK+
5520

SET THE UUT TO THE {3 VOLT RANGE}


K
2.9000V
1%

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Function: Fetch Inventory Data

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New MATH FSC function to retrieve database


Inventory Table data for a specified asset and
a specified field.

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Function name is INV.

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Example: MATH S[5] = INV(A26, 4202)


asset number is A26
field is 4202 (manufacturer)
manufacturer name will be stored in string
register S[5]

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Function: Get Serial Number

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New MATH FSC function to retrieve the serial number of a


specified asset

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Function name is SN.

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Example: MATH MEM2 = SN(A15)


A15 is the asset number
serial number will be placed in string register MEM2

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Function: Time Conversion

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A new MATH FSC function, CTIME, to convert


an HH:MM:SS time string to an equivalent
number of seconds.

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Example:
MEM = CTIME("1:10:15")

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Function: Radians to Degrees

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A new MATH FSC function, DEG, to convert


from radians to degrees.

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Example:
1.004 MATH
1.005 DISP
degrees

MEM = DEG(3.1415926)
3.1415926 radians = [MEM]

MET/CAL will display:


3.1415926 radians = 179.99999693 degrees

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Floating-Point Rounding Function

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New MATH Function: FRND

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FRND rounds a floating-point number to a specified


number of significant digits.

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Example:
MATH MEM = FRND(12.34567, 4)
Value of MEM will be 12.35.

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New -U Argument for


DOS FSC
A new argument, -u has been added for use with the
DOS and DOSE FSCs.

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-u overrides the user of the user_prog_dir


initialization file parameter.

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This allows MET/CAL to find programs (executables)


which are in the users PATH, but not in the specified
MET/CAL user program directory.
A typical example would be a program like
WinWord.exe (Microsoft Word).

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Local Numeric Registers

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New bank of 32 numeric L registers for use in the


MATH FSC

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Makes procedure writing easier by providing


registers local to each subprocedure invocation
Existing MATH functions updated to support Lregisters

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32 New Local Numeric Registers

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1.001
1.002
1.003
1.004
1.005
1.006
1.007
1.008

MATH
MATH
MATH
MATH
MATH
MATH
MATH
MATH

L[5] = 25
They Work
L[6] = 45
Like the M[x]
L[7] = 20
Registers
MEM = AVG_L(5, 7)
MEM1 = MAX_L(5, 7)
M[1] = MIN_L(5, 7)
M[2] = RSS_L(5, 7)
M[3] = SDEV_L(5, 7)

1.009
1.009
1.009
1.009
1.009

DISP
DISP
DISP
DISP
DISP

The
The
The
The
The

Average is [MEM]
Maximum is [MEM1]
Minimum is [M1]
RSS is [M2]
Standard Deviation is [M3]

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Statement Colorization

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MET/CAL Editor Supports Colorization

Both foreground & background configurable


Custom palette supported
Each statement type may have its own color
Color data saved in a color file for each
workstation

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Statement Colorization

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Statements of Compliance
with Specification
17025 states . . .

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When statements of compliance to


specification are made, the
uncertainty of the measurement
shall be taken into account

How ? .. Guardbanding

Guardbanding

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Assessment of compliance wih


Spec - Guardbanding

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Pass

Process/Track
Change/Log

Indeterminate

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Specified Upper limit

Specified Lower limit

Measured Value

Uncertainty

Fail

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Guardbanding in MetCal v7.1

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Enable or Disable Guardbanding


Specify the Guardband method
Specify a table of parameter thresholds with
associated guardband factors
Choose whether or not to interpolate table
values
Supports asymmetrical tolerance specifications

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Guardbanding
Specify how indeterminate test results are
handled
Call external programs to provide data
Change guardbanding parameters on a per-site,
per-workstation, per-procedure, or per-test
basis
Report results in a SQL database, for easy
access by report generators or other software
tools
No modification required for existing procedures

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Guard Banding - Results Data

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Specification Test Limits


Guardbanding Flag
Guardbanding Method
Guardbanded Test Limits
Guardband Factor
Overall Result for Each Test
Pass
Fail
Indeterminate

Overall Result of Calibration Procedure

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Expected Release Date?


Mars 2005

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For Version 7
ASK Helper
Tag Finder
AutoPro
QuickSort (revised)

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Fluke Calibration Training


MET/CAL Procedure
=============================================================================
INSTRUMENT:
Uncertainty Examples
DATE:
2000-12-04
AUTHOR:
Fluke Corporation
REVISION:
ADJUSTMENT THRESHOLD: 70%
NUMBER OF TESTS:
4
NUMBER OF LINES:
59
CONFIGURATION:
Fluke 5720A
=============================================================================
STEP
FSC
RANGE NOMINAL
TOLERANCE
MOD1
MOD2 3 4 CON
1.001 ASK+
K
1.002 VSET
nmeas = 5
1.003 5720
10.000V
0.1%
2W

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#
#
#
#

Note that the uncertainty of the calibrator (5720) is


taken from the ACC file 5720.acc. If a standard is used
that does not have an FSC, then the procedure writer must
use the ACC FSC to establish the uncertainty for each setting

Setting NMEAS to any value other than zero turns on


Measurement Uncertainty

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===================================================================
STEP
FSC
RANGE NOMINAL
TOLERANCE
MOD1 MOD2
# THE ASK+ K MUST BE PRESENT TO USE UNCERTAINTY CALCULATIONS
1.001 ASK+
K

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# THE NMEAS SETS THE NUMBER OF MEASUREMENTS TO TAKE


# THIS TURNS ON THE MEASUREMENT UNCERTAINTY CALCULATIONS
1.002 VSET
NMEAS = 5

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# THE NTHROW SETS THE NUMBER OF MEASUREMENTS TO THROW AWAY


1.003 VSET
NTHROW = 1
#
#

If the resolution is not


THE NSD SETS THE NUMBER OF SIGNIFICANT DIGITS
IN THE
RESULTS
specified,
the resolution
1.004 VSET
NSD = 3
of the nominal will be
THE UUT_RES FORCES THE UUT RESOLUTION FOR
THE CALCULATIONS
used
1.005

VSET

UUT_RES = .0001

1.006

5720

10.000V

0.1%

2W

Do you want to see the


data used in the calculations?

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1.001
1.002
1.003
1.004
1.005

ASK+
VSET
VSET
VSET
5520

K
NMEAS = 5
MFILE = d:\metcal\meas.txt
MFILE_FORMAT = VERBOSE
1.00V
1%

2W

Process/Track
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Time
= 19-Nov-03 09:43:25
Asset
= 100
Start Date
= 2003-11-19
Start Time
= 09:42:57
Step Number
= 1.005
Welch-Satterthwaite Flag = 0
System Actual
=1
UUT Indicated
= 1.000432
Expanded Uncertainty = 0.00620083308
Standard Uncertainty = 0.00310041654

See UNC.TXT

Do you want to see the


data used in the calculations?

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DewK

Metrology Xplorer
Barcode Magician

1.001
1.002
1.003
1.004
1.005

ASK+
VSET
VSET
VSET
5520

K
NMEAS = 5
MFILE = d:\metcal\meas.txt
MFILE_FORMAT = VERBOSE
1.00V
1%

Process/Track
Change/Log
Remote Pipeline
On-Site Services

Time
= 19-Nov-03 09:43:25
Asset
= 100
Start Date
= 2003-11-19
Start Time
= 09:42:57
Step Number
= 1.005
Welch-Satterthwaite Flag = 0
System Actual
=1
UUT Indicated
= 1.000432
Expanded Uncertainty = 0.00620083308
Standard Uncertainty = 0.00310041654

2W

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Calibration
Met/Cal
Met/Track
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DewK

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Barcode Magician
Process/Track
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How do I add these new


features to a report?

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Select OPTIONS and select STORED PROCEDURES

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Barcode Magician
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Select INSERT and select FIELD OBJECT

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Barcode Magician
Process/Track
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Open Ver_7_Certificates and drag the required


field to the details section

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Barcode Magician
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Open Ver_7_Certificates and drag the required


field to the details section

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Statements of Compliance
with Specification
17025 states . . .

DewK

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When statements of compliance to


specification are made, the
uncertainty of the measurement
shall be taken into account

Or Guardbanding

Guardbanding

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Assessment of compliance wih


Spec - Guardbanding

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Specified Upper limit

Specified Lower limit

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