COCKPIT

MODULE

 The functional performance of the instrument panel has been

changing dramatically since the late 80s, with FMVSS 208
legislation and its related impact on the addition of air bags and
knee bolsters. In addition to addressing occupant safety legislation
through more safety components, as well as navigation, security,
comfort, informational and other systems are being added to the
instrument panel as the consumers' desire for enhanced features
continues. At the same time, consumers still want a product that is
uncomplicated, affordable, aesthetically pleasing and - at the same
time - doesn't limit valuable interior compartment space.
Materials have also changed dramatically. With emphasis on vehicle
performance, especially fuel economy, vehicle weight
considerations were on top of most automotive engineers project
lists.

pit Module (CPM) :CPM is usually defined as a pre-assembly of the components in the dashboard ar
aining complete electronic and mechanical interfaces. The choice of components
grated as a part of the module differs across vehicle manufacturers and depends
pit design and the VMs strategy.

ckpit Module includes instrument panel and one or more of the following
Harness, Audio, Instrument cluster, Steering, Finish panels, Controls, Vents &
ring member etc.

Cockpit Module Components

Cockpit Module

e components that are usually integrated into the cockpit are shown
he component integration roadmap on Chart below.

2. Cockpit Module Components

FIN-A (METER HOOD)
VENT ASSY CTR
DEFROSTER GRILL

VENT ASSY SIDE LH

STEERING WHEEL

FIN-D

VENT ASSY SIDE RH

INSTRUMENT CLUSTER

CROSS CAR BEAM (CCB)

AUDIO EQUIPMENT
MASK INST-RH
CONT COMPLETE AIR CONDITIONING AUTO
GLOVE BOX
FIN-

ENT

FIN CONSOLE-AT

PANEL INST LOWER COVER - CTR

CONSOLE ASSY - CTR

Illustration L02B STRICTLY CONFIDENTIA

2.1 Cockpit Module Components

FIN-E

CLUSTER-C
LID-C

PANEL SW COVER

FUEL LID CONT LEVER

HOOD LOCK CONT LEVER
CIGAR LIGHTER

INST LOWER COVER

STRG COLUMN COVER

FAN UNIT CONT

FIN CONSOLE-RR

Illustration L02B STRICTLY CONFIDENTIA

MBR_ASSY-STRG

CC
B

INST STAY
RH
INST STAY
LH

Cockpit Module
Regulations

e several factors that an engineer must consider when Designing Cockpit Modul
various requirements such as Safety standards, Regulations and OEM defined
argets.
Safety
Visibility

Cockpit
Module
Regulations

Flammabilit
y
Environmen
t
Layout

Safety
Impact Protection for
the Driver from the
Steering Control System
FMVSS No. 203
Steering Control
Rearward Displacement
FMVSS No. 204
Occupant Crash
Protection
FMVSS No. 208
Occupant Protection in
Interior Impact
FMVSS No. 201

Environment
Visibility Flammability
Controls and Displays

Reluctance to fire
propagation

High Temp Test

Windshield Defrosting &

Defogging systems

Preventing fire
propagation

Low Temp Test

Reflection study-Day
Light reflection, Sun
light Reflection

Heat Cycle Test

High Humidity Test

Heat aging Test

Interiors fittings Impact
Sun Load Test

COCKPIT MODULE
DEVELOPMENT CYCLE
Digital
Planning
Digital
Design
Digital Finalization
Digital Final
Confirmation
Virtual
Confirmation
Production Trial
1
Production Trial
2
SO
P