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Chapter

Accounting for
Manufacturing
Operations
100 Shares

Manufacturing?
$1 par value

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Learning
Learning Objectives
Objectives
Explain the purpose of
managerial accounting.
Describe major characteristics
of managerial accounting.
Describe the lean business
model.
Describe accounting concepts
useful in classifying costs.
Define product and period costs
and explain how they impact
financial statements.
Explain how the balance sheets
for manufacturing and
merchandising companies
differ.
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Explain how income statements


for manufacturing and
merchandising companies
differ.
Compute cost of goods sold for
a manufacturer.
Explain manufacturing activities
and the flow of manufacturing
costs.
Prepare a statement of cost of
goods manufactured and
explain its purpose and links to
financial statements.

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Managerial
Managerial and
and Financial
Financial Accounting
Accounting
Managerial accounting
provides information
for managers of an
organization who
plan and control
its operations.

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Financial accounting
provides information
to stockholders,
creditors and others
who are outside
the organization.

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Planning
Planning and
and Controlling
Controlling

Controlling
2. Evaluating Actual
Performance versus
Planned Performance

Begin

Implementing Plans
Directing
and
Motivating

Controlling
1. Measuring Actual
Performance
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MONI

TORING

FEED

BACK

Planning
Formulating Long- and
Short-Term Plans

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Nature
Nature of
of Managerial
Managerial Accounting
Accounting
Financial Accounting

Managerial Accounting

Investors, creditors and


other external users

Managers, employees and


other internal users

2. Purpose of
information

Making investment, credit


and other decisions

Planning, decision
making and control

3. Flexibility
of practice

Structured and often


controlled by GAAP

Relatively flexible
(no GAAP)

4. Timeliness of
information

Often available only


after audit is complete

Available quickly without


need to wait for audit

5. Time dimension

Historical information
with some predictions

Many projections
and estimates

6. Focus of
information

Emphasis on
whole organization

Projects, processes and


segments of an organization

7. Nature of
information

Monetary
information

Monetary and
nonmonetary information

1. Users

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Increased
Increased Relevance
Relevance of
of
Managerial
Managerial Accounting
Accounting
Customer
Orientation

Global
Economy
Lean
Business
Model

Elimination
of Waste
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Satisfy the
Customer

Positive
Return
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Lean
Lean Practices
Practices

Customer
Orientation
in a Global
Economy

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Implications
Implications of
of Manufacturing
Manufacturing
Management
Management Principles
Principles
Increase
Use of
Technology

Fixed
Costs

Automation

Labor
Costs

Variable
Costs

Overhead

Decrease
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Cost
Cost Accounting
Accounting Concepts
Concepts

Behavior
Traceability
Controllability
Relevance
Function
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Classification
Classification by
by Behavior
Behavior
Cost behavior means
how a cost will react to
changes in the level of
business activity.
Total

fixed costs do
not change when
activity changes.

Total

variable costs
change in proportion
to activity changes.

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Classification
Classification by
by Behavior
Behavior
Cost

Cost behavior means


how a cost will react to
changes in the level of
business activity.
Activity

Total

fixed costs do
not change when
activity changes.
variable costs
change in proportion
to activity changes.

Cost

Total

Activity
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Classification
Classification by
by Traceability
Traceability
Direct costs

Indirect costs

Costs incurred for the


benefit of one specific
cost object.

Costs incurred for the


benefit of more than
one cost object.

Examples: material and


labor cost for a product.

Example: maintenance
expenditures benefiting
two or more
departments.

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Classification
Classification by
by Controllability
Controllability

e
or
M
l
ro
nt
Co

Mo
re
Co
ntr
ol

The degree of control depends on the


level of management in the organization.

Very little control


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Classification
Classification by
by Relevance:
Relevance:
Opportunity
Opportunity Costs
Costs
The potential benefit that
is given up when one
alternative is selected
over another.
Example: If you were
not attending college,
you could be earning
$20,000 per year.
Your opportunity cost
of attending college
for one year is
$20,000.
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Classification
Classification by
by Relevance:
Relevance:
Sunk
Sunk Costs
Costs
All costs incurred in the past that cannot be changed by
any decision made now or in the future.
Sunk costs should not be considered in decisions.
Example: You bought an automobile that cost $15,000
two years ago. The $15,000 cost is sunk because
whether you drive it, park it, trade it, or sell it, you
cannot change the $15,000 cost.

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Classification
Classification by
by Function:
Function:
Product
Product Costs
Costs
Direct
Labor

Direct
Material

Manufacturing
Overhead

The
Product
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Classification
Classification by
by Function:
Function:
Period
Period Costs
Costs
Period costs are expenses
not charged to the product.

Selling Costs
Costs incurred to obtain
customer orders and to
deliver finished goods
to customers
advertising and shipping.
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Administrative Costs
Non-manufacturing costs
of staff support and
administrative functions
accounting, data processing,
personnel, research
and development.
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Period
Period and
and Product
Product Costs
Costs
in
in Financial
Financial Statements
Statements
Period Costs
(Expenses)

2007 Income
Statement
Operating
Expenses

2007 Costs
Incurred

Cost of
Sales

Inventory
Sold in 2007

Product Costs
(Inventory)
Inventory Not
Sold in 2007
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2007 Balance
Sheet Inventory
Raw Materials
Work in Process
Finished Goods

2008 Income
Statement
Cost of
Sales

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Potential
Potential Multiple
Multiple Cost
Cost Classifications
Classifications
Cost
CostItem
Item

Behavior
Behavior

Traceability
Traceability

Function
Function

Material
Material

Variable
Variable

Direct
Direct

Product
Product

Assembly
AssemblyWages
Wages

Variable
Variable

Direct
Direct

Product
Product

Advertising
Advertising

Fixed
Fixed

Indirect
Indirect

Period
Period

Production
ProductionManager's
Manager'sSalary
Salary

Fixed
Fixed

Indirect
Indirect

Product
Product

Office
Office Depreciation
Depreciation

Fixed
Fixed

Indirect
Indirect

Period
Period

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Cost
Cost Concepts
Concepts for
for Service
Service Companies
Companies
I suppose these same
cost concepts apply to
service companies.

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Reporting
Reporting Manufacturing
Manufacturing Activities
Activities
Merchandisers . . .

Manufacturers . . .

Buy

finished goods.

Buy

raw materials.

Sell

finished goods.

Produce

and sell
finished goods.

SaleMart

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Balance
Balance Sheet
Sheet of
of aa Manufacturer
Manufacturer
Work in
Process

Raw
Materials

Finished
Goods

Manufacturing
Inventory
Classifications
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Balance
Balance Sheet
Sheet of
of aa Manufacturer
Manufacturer
Work in
Process

Raw
Materials

Materials
waiting to be
processed.

Partially complete
products.
Material to which
some labor and/or
overhead have
been added.

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Finished
Goods

Completed
products
for sale.

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Balance
Balance Sheet
Sheet of
of aa Manufacturer
Manufacturer
MERCHANDISER
Current Assets

Cash
Receivables
Merchandise
Inventory

MANUFACTURER
Current Assets

Cash
Receivables
Inventories
Raw Materials
Work in Process
Finished Goods

The only difference is inventory.


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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Merchandiser

Manufacturer

Beginning
Merchandise
Inventory

Beginning
Finished Goods
Inventory

The major
difference

Cost of Goods
Purchased

Ending
Merchandise
Inventory

Cost of Goods
Manufactured

Ending
Finished Goods
Inventory
Cost of Sales

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=
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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Cost of goods sold for manufacturers differs only
slightly from cost of goods sold for merchandisers.

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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Direct
Direct Materials
Materials
Materials
Materials that
that are
are clearly
clearly and
and easily
easily
identified
identified with
with aa particular
particular product.
product.
Example:
Example:
Steel
Steel used
used to
to
manufacture
manufacture
the
theautomobile.
automobile.

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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Direct
Direct Labor
Labor
Labor
Labor costs
costs that
that are
are clearly
clearly traceable
traceable
to,
to, or
or readily
readily identifiable
identifiable with,
with, the
the
finished
finished product.
product.
Example:
Example:
Wages
Wagespaid
paidto
toan
an
automobile
automobileassembly
assembly
worker.
worker.
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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Factory
Factory Overhead
Overhead
All
All factory
factory costs
costs except
except
direct
direct material
material and
and direct
direct labor.
labor.
Factory
Factory costs
costs that
that cannot
cannot be
be
traced
traced directly
directly to
to specific
specific units
units produced.
produced.
Examples:
Indirect labor maintenance
Indirect material cleaning supplies
Factory utility costs
Supervisory costs
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Income
Income Statement
Statement of
of aa Manufacturer
Manufacturer
Manufacturing costs are often
combined as follows:
Direct
Material

Direct
Labor

Prime
Cost
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Manufacturing
Overhead

Conversion
Cost
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Question
Question
What
What type
type of
of account
account is
is the
the manufacturing
manufacturing
goods
goods in
in process
process account?
account?
a.
a.
b.
b.
c.
c.

Income
Income statement
statement expense
expense account.
account.
Balance
Balance sheet
sheet inventory
inventory account.
account.
Temporary
Temporary clearing
clearing account
account for
for direct
direct
material
material and
and direct
direct labor.
labor.
d.
d. Holding
Holding account
account for
for manufacturing
manufacturing
overhead
overhead and
and direct
direct labor.
labor.
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Question
Question
Question
What
What type
type of
of account
account is
is the
the manufacturing
manufacturing
goods
goods in
in process
process account?
account?
a.
a.
b.
b.
c.
c.

Income
Income statement
statement expense
expense account.
account.
Balance
Balance sheet
sheet inventory
inventory account.
account.
Temporary
Temporary clearing
clearing account
account for
for direct
direct
material
material and
and direct
direct labor.
labor.
d.
d. Holding
Holding account
account for
for manufacturing
manufacturing
overhead
overhead and
and direct
direct labor.
labor.
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Question
Question
The
The primary
primary distinction
distinction between
between product
product
and
and period
period costs
costs is
is .. .. ..
a.
a. Product
Product costs
costs are
are expensed
expensed in
in the
the period
period
incurred.
incurred.
b.
b. Product
Product costs
costs are
are directly
directly traceable
traceable to
to
product
product units.
units.
c.
c. Product
Product costs
costs are
are inventoriable.
inventoriable.
d.
d. Period
Period costs
costs are
are inventoriable.
inventoriable.
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Question
Question
Question
The
The primary
primary distinction
distinction between
between product
product
and
and period
period costs
costs is
is .. .. ..
a.
a. Product
Product costs
costs are
are expensed
expensed in
in the
the period
period
incurred.
incurred.
b.
b. Product
Product costs
costs are
are directly
directly traceable
traceable to
to
product
product units.
units.
c.
c. Product
Product costs
costs are
are inventoriable.
inventoriable.
d.
d. Period
Period costs
costs are
are inventoriable.
inventoriable.
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Flow
Flow of
of Manufacturing
Manufacturing Activities
Activities
Materials
activity

Production activity

Sales activity

Raw
Materials
Beginning
Inventory

Work in Process

Finished Goods

Raw
Materials
Purchases

Factory
Overhead

Beginning Inventory

Beginning Inventory

Direct Labor

Cost of Goods
Manufactured

Raw Materials
Used

Finished
Goods
Ending
Inventory

Raw Materials

Work in Process

Ending Inventory

Ending Inventory

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Cost
of
Sales

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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured
Cost of all goods completed and transferred from
work in process to finished goods during a
reporting period.
Direct Materials Used
+ Direct Labor
+ Factory Overhead
= Total Manufacturing Costs
+ Beginning Work in Process
Ending Work in Process
= Cost of Goods Manufactured
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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured

Lets take a look


at Rocky
Mountain Bikes
Statement of Cost
of Goods
Manufactured.
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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured

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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured

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Exh.
18-16

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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured
Include all direct labor
costs incurred during the
current period.

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Computation of Total Manufacturing Overhead


Indirect labor

9,000

Manufacturing
Manufacturing Statement
Statement
6,000

Factory supervision
Factory utilities

2,600

Property taxes, factory building

1,900

Factory supplies used

600

Factory insurance expired

1,100

Depreciation, building and equipment


Other factory overhead

5,300
3,500

Total factory overhead costs

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30,000

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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured
Beginning work in
process inventory is
carried over from the
prior period.

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Statement
Statement of
of Cost
Cost of
of Goods
Goods
Manufactured
Manufactured
Ending work in process inventory
contains the cost of unfinished
goods, and is reported in the current
assets section of the balance sheet.

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End of Chapter 6

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