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ISO 26262 Introduction

Singapore, 17 October 2012


Koen Leekens

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On the Agenda
ISO 26262 and the Challenges
exida Expertise

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Safety is Only as Strong as its Weakest Link

exida
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Once upon a time


Electronics?
??

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Many years later


Adaptive Headlights
Pre-Crash System
Automatic Steering
Backup Camera
Infrared Night Vision
Steering Lock

Traction Control System


Anti-Blocking System
Corner Brake Control

Adaptive Cruise Contro


Automatic Collision Notification
Automated Parking System
Automatic Gearbox ControlAirbag
Electronic Stability Program
Tire Pressure Monitoring

Reverse
Lane Departure Warning
Sensors
Deflation Detection Emergency Brake Assistance
Traffic Sign Recognition
System
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Some Fatality Numbers

Fatalities
Fatalities decreasing
decreasing too
too Slow
Slow in
in
Europe
Europe
Fatalities
Fatalities stable
stable but
but too
too High
High in
in US
US
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Many years later


Adaptive Headlights
Pre-Crash System
Automatic Steering
Backup Camera
Infrared Night Vision
Steering Lock

Actively
Actively
function
function
to
to achieve
achieve
Safe
Safe State
State

Traction Control System


Anti-Blocking System
Corner Brake Control

Adaptive Cruise Contro

Automatic Collision Notification


Automated Parking System
Automatic Gearbox ControlAirbag
Electronic Stability Program
Tire Pressure Monitoring
Deflation Detection
System

Reverse
Lane Departure Warning
Sensors
Emergency Brake Assistance
Traffic Sign Recognition
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What is?
Functional Safety
ISO 26262: Absence of unreasonable risk due to
hazards caused by malfunctioning behavior of E/E
systems
IEC 61508: Part of the overall safety related to the
equipment under control (EUC) that depends on the
correct functioning of the safety-related system

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Why Functional Safety Standards?


BECAUSE

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Why Functional Safety?


BECAUSE

ELECTRONICS CAN FAIL !!!


Are
Are you
you Able
Able to
to Provide
Provide the
the
EVIDENCE
EVIDENCE
that
that Risks
Risks have
have been
been
Minimized?
Minimized?

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Which Standard to Follow?


IEC
IEC 61508
61508

Functional
FunctionalSafety
Safetyfor
forE/E/PES
E/E/PESSafety
SafetyRelated
RelatedSystems
Systems

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ISO 26262 Adaptation of IEC 61508


IEC
IEC 61508
61508

Functional
FunctionalSafety
Safetyfor
forE/E/PES
E/E/PESSafety
SafetyRelated
RelatedSystems
Systems

Why
Why not
not ideal
ideal
for
for
Automotive
Automotive
Industry
Industry ??
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Basic Standard for Functional Safety


IEC
IEC 61508
61508

Functional
FunctionalSafety
Safetyfor
forE/E/PES
E/E/PESSafety
SafetyRelated
RelatedSystems
Systems

Generic High Level Standard


Roots in Process Industry
Assumes One Company does Everything
Not Designed for the Distributed Development

Why
Why not
not Ideal
Ideal
for
for
Automotive
Automotive
Industry
Industry ??
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ISO 26262 Adaptation of IEC 61508


IEC
IEC 61508
61508

Functional
FunctionalSafety
Safetyfor
forE/E/PES
E/E/PESSafety
SafetyRelated
RelatedSystems
Systems

IEC
IEC 61511
61511 IEC
62061
IEC
61513
IEC
62061
IEC
61513
Process
Process
Industry
Industry

Machinery
Machinery

ISO
ISO
13849-1
13849-1

Nuclear
Nuclear

Machine
Machine
Safety
Safety

ISO
ISO
26262
26262

Road
RoadVehicles
Vehicles

ISO
ISO
25119
25119

Tractors
Tractors

ISO
ISO 26262
26262 is
is State
State of
of the
the Art
Art For
For
Automotive
Automotive
Developed
Developed with
with OEM
OEM
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How E/E Systems Fail?

Random Failures: Usually a


permanent or transient failure
due to a system component
loss of functionality hardware
related

Systematic Failures: Usually


due to a design fault, wrong
specification, not fit for
purpose , error in software
program, ...
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ISO 26262 Principles


ISO
ISO 26262
26262 Functional
Functional Safety
Safety
Principles
Principles
Avoidance
Avoidance of
of
Faults
Faults

Control
Control of
of Failures
Failures

Avoid
AvoidSystematic
Systematic
Faults
Faults

Control
Controlof
of
Systematic
SystematicFailures
Failures
Control
Controlof
of
Random
RandomFailures
Failures

Process
ProcessMethods
Methods-Organization
Organization
Before
BeforeDelivery
Delivery

Technical
TechnicalSafety
Safety
Measures
Measures
In
InOperation
Operation

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ISO 26262 Principles


ISO
ISO 26262
26262 Functional
Functional Safety
Safety
Principles
Principles
Avoidance
Avoidance of
of
Faults
Faults

Control
Control of
of Failures
Failures

Avoid
AvoidSystematic
Systematic
Faults
Faults

Control
Controlof
of
Systematic
SystematicFailures
Failures
Control
Controlof
of
Random
RandomFailures
Failures

Process
ProcessMethods
Methods-Organization
Organization
Before
BeforeDelivery
Delivery

Implement
Implement
Correctly
Correctly

Technical
TechnicalSafety
Safety
Measures
Measures
In
InOperation
Operation

Detect
Detect and
and
React
React

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2.4 2.6

Management of Functional Safety

Risk
Risk Based
Based
Approach
Approach

3.5

Item definition

3.6

Initiation of Safety Life


Cycle

3.7

Hazard Analysis and


Risk Assessment

3.7
3.8

Concept
Functional
of Functional
Safety
Concept
Safety

Product Development
System

7.4
7.5

Planning of Operation,
Service and Decom.

after SOP

product
development

concept phase

ISO 26262 follows a Safety LifeCycle

Planning of
Production

Hardware

Other
Technologies

Software

4.11

Release for SOP

7.4

Production
Operation, Service

7.5 and Decommissioning


8.4 8.15

Supporting Processes
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Driver
Controllability
(and Usability)

External
Measures

Back to appropriate
lifecycle phase

Work Products

>
> 100
100
Work
Work
Products
Products

Exida
Templat
es
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ISO 26262 Structure

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ISO 26262 Structure


Vocabular
y

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Vocabulary is important
English is not English
English American - KorEnglish GerEnglish
Singlish
English is not ISO/IEC
Validation Verification Confirmation
Fault Failure Error
Different Standard Different Terminology
Safety Requirement in ISO 26262 vs IEC
61511

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ISO 26262 Structure


Functional Safety
Management

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Management of Functional Safety


Overall Requirements for the Organization
Specific Organizational Rules
Competence
Quality

Requirements for Phases Plan Coordinate - Track

Roles and Responsibilities


Functional Safety Plan
Progression
Safety Case
Confirmation Measures

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Functional Safety Plan

Exida
Template
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Management of Functional Safety


Safety Case

AA clear,
clear,
comprehensive
comprehensive and
and defensible
defensible
argument
argument
that
that aa system
system is
is acceptably
acceptably safe
safe to
to
operate
operate
in
in aa particular
particular context.
context.

(Tim
(TimKelly
Kelly/ /Rob
RobWeawer
Weawer
University
of
York)
of York)
Copyright exida University
LLC 2000-2012

ISO 26262 Structure


Conce
pt

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Concept Phase
Prevent
Prevent use
use by
by
OEM Defines Item > ESCL
unauthorized
unauthorized
person
Initiation of Safety Lifecycle
person by
by
mechanical
mechanical lock
lock
Hazard Analyses and Risk Assessment

Functional Safety Concept

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Concept Phase
OEM Defines Item > ESCL
Initiation of Safety Lifecycle > New
Hazard Analyses and Risk Assessment
Functional Safety Concept

Exida
Exida
Modificatio
Modificatio
nn Process
Process
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Concept Phase
OEM Defines Item > ESCL
Initiation of safety Lifecycle > New
Hazard Analyses and Risk Assessment
Functional Safety Concept
What
What Can
Can Go
Go Wrong?
Wrong?
>
> Steering
Steering locks
locks when
when
driving
driving

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Concept Phase
OEM Defines Item > ESCL
Initiation of safety Lifecycle > New
Hazard Analyses and Risk Assessment
Functional Safety Concept
SAFETY
SAFETY GOAL
GOAL
Avoid
Avoid aa
Dangerous
Dangerous
Situation
Situation

SG
No.
SG1

HRA Reg

ESCL_001

Safety Goal
Unintended locking of
ESCL while vehicle is
moving shall be avoided

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ASIL

Safe
State
Unlocked
ESCL

Concept Phase
OEM Defines Item > ESCL
Initiation of safety Lifecycle > New
Hazard Analyses and Risk Assessment
Functional Safety Concept
How
How Risky
Risky is
is that?
that?
>
> Need
Need ASILD
ASILD

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Consequence Likelihood

Moderation
Moderation
Always
Always with
with
OEM
OEM

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Concept Phase
OEM Defines Item > ESCL
Initiation of safety Lifecycle > New
Hazard Analyses and Risk Assessment > ASILD
Functional Safety Concept
Functionality
Functionality
to
to meet
meet
SAFETY
SAFETY GOAL
GOAL

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Concept Phase
OEM Defines Item > ESCL
Initiation of safety Lifecycle > New
Hazard Analyses and Risk Assessment > ASILD
Functional Safety Concept
Unlock
Unlock Steering
Steering Column
Column when
when Vehicle
Vehicle
is
is moving
moving
ASIL
ASIL D
D
Vehicle
VehicleSpeed
Speed
Server
Server

Vehicle speed
ASIL D

ASIL
ASIL D
D
SG1
SG1

Lock Sequence
ASIL D

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ASIL
ASIL D
D
Steering
Steering
Column
ColumnLock
Lock

ISO 26262 Structure


System Level
Development

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Product Development System Level


Objectives TSC and SystemDesign
Requirements allocation
Specification of Safety
Measures
Integration
Validation

Concept Phase
Functional
Functional
Safety
Safety Concept
Concept
Product Development
Technical
Technical
Safety
Safety Concept
Concept

INTEGRITY
INTEGRITY

System
System Design
Design

HW
Design

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SW
Design

Product Development System Level

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ISO 26262 Structure

HS
I

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ISO 26262 Structure

HW Level
Development

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Product Development Hardware Level


5.8
5.8
Architectural
Architectural

ASIL B

ASIL C

ASIL D

Single point
faults metric

90 %
+

97 %
++

99 %
++

Latent faults
metric

60 %
+

80 %
+

90 %
++

5.9
5.9 Random
Random
ASIL

Random hardware failure target values

< 10-8 h-1

< 10-7 h-1

< 10-7 h-1

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Dual Core versus 2 C Solution


Optimized Vehicle + Safety Features
AURIX covers Random HW Fault issues
I/O

C1

I/O

C
2

I/O

2x
2x SW
SW Development,
Development,
Communication,
Communication,
Testing,
Testing,
PCB
PCB Space,
Space,
Justification,
Justification,Supply
Supply
voltage,
voltage,
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Voter
ALU
RAM
Reg

ALU
RAM
Reg

Flash

I/O

I/O

I/O

Focus
Focus Mainly
Mainly
on
on Application
Application

ISO 26262 Structure

SW Level
Development

Copyright exida LLC 2000-2012

Product Development Software Level


System Validation

E/E System-Design

E/E System Integration

Verification
during Design

Software Validation

Software Safety
Requirements

Software Safety
Validation

Verification
during Design

Software Architecture
and Design

Test

Software Integration
and Test

Verification
during Design

Software
Implementation

Test
Software Unit Test

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ISO 26262 Structure

Producti
on
Operati
on

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ISO 26262 Structure

Supporting Processes

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Supporting Processes
Interfaces within Distributed Developments
(DIA)
Specification and Management Other
of
Parts
Other
Parts
reference
Requirements
reference
Supporting
Supporting
Configuration Management
Processes
Processes
Change Management
Verification
Documentation
Confidence of Use in SW Tools
Qualification of HW/SW Components
Proven in Use Arguments
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ISO 26262 Structure

Safety
Analyses

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Safety Analyses
Decomposition ASIL Tailoring
Criteria for Coexistence
Dependent Failure Analysis
Safety Analyses

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Where are Safety Analyses in ISO?

SCA
H&R

FMEA

FTA

FMEA

FMED
A

SWCA

HAZA
N

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H&R: Hazard & Risk


SCA: System Criticality
FTA: Fault Tree
FMEA: Failure Mode Effect
FMEDA: FMEA with Diagnostics
SWCA: SW-Criticality
HAZAN: Hazard Analysis

exida Tools for Automotive


SafetyCaseDB
Requirements and Safety Case Management and ISO
26262 knowledgebase
SILCal FMEDA
Component FMEA with integrated Failure Mode
Database
SILCap
Safety Criticality Analysis, System FMEA and S/WTool-Based
HAZOP
Tool-Based
Design
Design Support
Support

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ISO 26262 Structure

Guideline
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ISO 26262: If you did it well


You are Able to Show:
Completeness:

Everything accounted for


Requirements under Control
Everything tested pass
Used the toolsets

This is visible for external


auditor even when project
members have left

Documentation:

Traceability:

Consistency

Structured Process Model


Documents linked
Evidence for Everything
Understandable for external

All activities planned


Execution documented in SC
Inspected - Archived
For a life-time (15year?)

Copyright exida LLC 2000-2012

ISO 26262: If you did it well


You are Able to Show:
Completeness:

Consistency

This is visible for external


Everything accounted for
auditor even when project
Requirements under Control
members have left
Everything tested passAA clear,
clear,
comprehensive and
and defensible
defensible
Used the comprehensive
toolsets
argument
argument
that
safe
that aa system
system is
is acceptably
acceptably
safe to
to
Documentation:
Traceability:
operate
operate
Structured Process
All activities planned
Model
in
a
particular
context.
in a particular context.
(Tim
/ /Rob
Kelly
Documents linked
Execution
documented in SC
(Tim
Kelly
RobWeawer
Weawer
University
Universityof
ofYork)
York)
Inspected - Archived
Evidence for Everything
For a life-time (15year?)
Understandable for external

Copyright exida LLC 2000-2012

On the Agenda
ISO 26262 and the Challenges
exida Expertise

Copyright exida LLC 2000-2012

Who we are
Founded in 1999 by experts from
Manufacturers, End Users, Engineering
Companies and TV SD
Today: LARGEST Functional Safety and Cyber
Security consultancy and certification body
worldwide

Provide independent services and tools to


help customers comply to any industry
Rainer Faller
Dr. William Goble
standards
for
Functional
Safety,
Former Head of TV Product Services
FormerCyber
Director Moore Industries
Chairman German IEC 61508
Developed FMEDA Technique (PhD
Security
and
Alarm
Management
Intervener ISO 26262 / IEC 61508
Author of several Safety Books
Co-Authored IEC 61508 parts
Author of several Safety Publications

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Author of several Reliability Books

What we do
EXIDA SCOPE
SERVICE
Function
S
Tools
al Safety
Cyber
Security
Reliability

Training
Consulta
ncy
Certificat
ion

INDUSTRI
CUSTOME
ES
Process
RS
Industry End Users
Automoti Equipmen
t
ve
Manufact
Machine urer

Industry
Alarm
Manageme
Power
nt
Referenc
Industry
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e

Car
Manufact
urer

Automotive Customers (extract)


Service
Service
ss

Tools
Tools

ICs
ICs

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exida Development Support Services


Setting up Functional Safety Management / Act as FSM
Coordinator
Safety System Development and Design support

Requirements Management & Engineering (SafetyCaseDB +


Doors incl. Setup)

Safety Concept development and documentation (also preexisting systems)

Tool based Safety Criticality Analysis (SILCap)


Hardware design support Tool based FMEA and Quantitative
FMEDA

Software design support UML design Tool based Software


HAZOP/FMEA (SILCap)

Tool based Safety Case development

IEC/ISO knowledgebase
per exida
development
phase:
Document templates
Copyright
LLC 2000-2012

exida Certifications
exida Certification S.A.
Clean separation from the exida Consulting business
English language based assessment and certification
system
International alternative to TV
Open exida Certification Scheme
IEC 61508 and ISO 26262 compliant using exida Safety
Case methodology (SafetyCaseDB) and audits
Assessment Process and Requirements Publicly
available

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exida is Part of your Team


Safety and Standards Advisor
Questions, advice
Interpretation of standards
Moderator and Participant
One
One or
or more
more
FMEDA, Dependent Failure Analysis
Roles
Roles
Software analysis
Project Bottlenecks
Participant (joint activities)
Write development documents and procedures
Help with test specification, FIT, safety validation
Be your Lawyer vs. the Assessment Body
Argue your safety case
Manage all activities with the assessor
exida Certification S.A. the Assessment Body
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Automotive Projects (extract)


Steering (Active Front Steering, Electronic Power Steering)
Gearbox
Driver assistance (e.g. ACC, ESP)
Body control
H2 Clean-Energy
Battery monitoring
Software platforms (AUTOSAR, communication, hardware
drivers, self-tests)
Safety IC Assessment support (C, system chips)

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