Documente Academic
Documente Profesional
Documente Cultură
Prof.Dr.S.Kathirrvelu
EiTEX-BDU.
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The
process
of
weaving
requires
certain
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Yarn Imperfections
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Schematics showing
typical
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Clearing
Clearing is a process of removing imperfections from the spun
yarn. The clearing operation must be carried out during the
winding process only because the cost of the winding/clearing
operation is usually far lower than that of the subsequent
operations, such as warping, slashing, and weaving [1].
Moreover, attempting to clear faults at a later stage (e.g., in
warping) will be inefficient as a number of good warp yarns
will become inoperative. For example, a break of a single warp
yarn on the loom brings the entire loom to a stop, thus
reducing the efficiency of the loom.
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Spindle-driven
Digicone winder
Decreases with
increase in
Varies within a very
package
small rang
diameter
Decreases with
Traverse increase in
Remains
package
constant
ration
diameter
Winding Remains
constant
speed
Generally
increases with
package
building
Increases
Package drastically at
Increases with
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increase in
Some of the systems used to remove foreign fibres are given below:
Loepfe Zenit Yarn Master
Uster Quantum 2
Loepfe Zenit uses Tribo-electric effect, which is a type of contact electrification,
for foreign fibre identification. According to this principle, certain materials
become electrically charged after they come into contact with another
different material and are then separated. Materials have a specific order of
the polarity of charge separation when they are touched or abraded with
another object. A material which acquires higher position the series, when
touched to a material near the bottom of the series, will attain positive charge.
The further away two materials are from each other on the series, the greater
the charge transferred.
Uster Quantum also presents the distribution of foreign fibres in a matrix based
on % deviation in diameter and fault
length
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ends
are
then
spread
out
evenly
in
an
bound
again
by
pole
change,
while
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Warping Systems
There are two basic systems of warping, namely, the
direct system and the indirect system, as shown in Fig.
4.11. In the direct system the warp yarns from a creel
are wound directly onto a flanged warpers beam. This
system is most widely used for mass production of
warpers beams containing only one type of warp
yarns. Because of the difficulties involved in setting up
a pattern of different types and colors of warp yarns,
the direct system is not normally used for the
preparation of a patterned warpers beam
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Magazine creel
Swivelling creel
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Warping Defects
There are certain major warping defects on beam warpers that can be identified as given
below.
Lapped Ends :The broken end of yarn is not tied to the end on the warp beam and
overlaps the adjoining yarn. The beam is not properly braked and the signal hook fails to
operate.
Bulges : Yarn ends are drawn from the middle and the broken end is not correctly pieced
up to the adjoining yarn.
Broken ends on the beam : It occurs due to reasons mentioned in the above point. A
group of ends is broken and tied as a bunch or worked-in with overlapping.
Yarn cut at the butts of the warp beam/ slackness of extreme yarns : It occurs
when the reed is improperly set with respect to the warp beam flanges or there is a
deformation of the warp beam flange.
Excessive or insufficient number of yarn ends : The number of yarn ends of the beam
becomes excessive or insufficient due to the incorrect number of bobbins in warping.
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Beam warping
Used for high volume
production
Sectional warping
Used for small volume
and customised
production (stripes and
specialised yarns)
Comparatively less
expensive
Comparatively more
expensive
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The
success
of
the
weaving
operation
is
such
as
winding,
warping,
and
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SIZING
The primary purpose of sizing is to produce warp yarns
that will weave satisfactorily without suffering any
consequential damage due to abrasion with the
moving parts of the loom. The other objective, though
not very common in modern practice, is to impart
special properties to the fabric, such as weight, feel,
softness, and handle. However, the aforementioned
primary
objective
is
of
paramount
technical
significance.
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Sizing Machines
The essential components of a sizing
machine to slash spun warp yarns may
be categorized as follows:
1. Creelsunwinding zone
2. Size boxessizing zone
3. Drying cylindersdrying zone
4. Bust rodssplitting zone
5. Head stockweavers beam preparation
zone
6. Controls and instrumentations
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Head Stock
The
head
stock
supporting
the
necessary
drive
is
weavers
gears.
take-up
unit
beam
and
The
drive
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electrical
analog
to
the
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THANK YOU
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