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SHUTTERING
FORMWORK
AND
SCAFFOLDING
GENERAL
For the different construction activities like
Brick work above 5 Ft.
Surface finishing works like plastering, painting, walling etc.
Repair and alteration works.
Roof and slab pouring
Some temporary nature supports and structures are required like
FORM WORK
Definition
Qualities of formwork
Types of formwork
Formwork detail for different structural members
Removal of formwork
Maintenance of formwork
Cost of formwork
Advantages of steel form work
FORMWORKS
Its is an artificial support provided below and around the
concrete work
SHUTTERING
Shuttering usually refers to the process of using plywood to
form the mold, used to shape and support the concrete until it
attains sufficient strength to carry its own weight
Containment:
Strength:
Resistance To Leakage:
Accuracy
Ease Of Handling
Economic
It can be reusable.
FORMWORK DEPENDENCE
Formwork can be made out of a large variety of materials.
The type of material to be used depends on:
Nature of construction
Availability of material.
Cost of material.
Overall project cost.
Time of completion.
FORMWORK TYPES
BASED ON MATERIALS
TIMBER
HARDBOARD
ALUMINIUM
PLASTICS
STEEL
TIMBER FORMS
Timber is required for practically all jobs of formwork. The timber bring used
for formwork must satisfy the following requirements:
It should be durable.
It should have sufficient strength characteristics.
It should be light weight and well seasoned without warping.
It should hold nails well.
ALUMINIUM FORMS
Forms made fromaluminumare in many respects
similar to those made of steel.
Due to lower density,aluminumforms are lighter
than steel forms, and this is their primary advantage
when compared to steel.
As the strength ofaluminumin handling, tension
and compression is less than the strength of steel, it is
necessary to use large sections.
The formwork turns out to be economical if large
numbers of reuses are made in construction.
No changes can be made once the formwork is
fabricated.
PLASTIC FORMS
ADVANTAGES
DISADVANTAGES
The disadvantage of using plastic forms is that it does not lend
itself to field fabrication Hence, the design and planning of
this form must be carefully carried out.
Also care must take not to damage the plastic by the heat
applied for accelerated curing of the concrete
STEEL FORMS
ADVANTAGES
HARDBOARD FORMS
Hardboard is a board material manufactured of wood fiber,
which is then refined or partly refined to form a panel having a
density range of approximately 50 to 80 pounds per cubic foot.
The boards available in large sheets have a hard, smooth
surface that produces a concrete whose surface is relatively
free of joint marks.
The thin sheets can be bent to small radii, which is an
advantage when casting concrete members with curved
surfaces.
FORMATION OF FORMWORK
propping and centering
shuttering
provision of camber
cleaning & surface treatment
Column
Foundations
It consists of
Side Supports
Side Planks
Cleats
Cleats
Side Support
Side Planks
It consists of:
Timber sheeting
Vertical posts
Horizontal members
Rackers
Stakes
Wedges
After completing
one side of
formwork
reinforcement is
provided at the
place then the
second side
Struts
Beam formwork
rests on head tree
Slab form work rests
on battens and joists
If prop height are
more than 8 provide
horizontal braces.
LINTEL FORMWORK
It consists of
Head tree
Timber or steel sheets
Struts
Riser Planks
REMOVAL OF FORMWORK
Time of formwork removal depends on
the following factors
1.Type of Cement
1. Rapid hardening cements require lesser
time as compared to OPC (Ordinary
Portland Cement)
2.Ratio of concrete mix
1. Rich ratio concrete gain strength earlier
as compared to weak ratio concrete.
3.Weather condition
1. Hydration process accelerates in hot
weather conditions as compared to cold
and humid weather conditions.
TIME OF REMOVAL OF
FORMWORK
Sr.
No
OPC
Rapid
Hardening
Cement
Structural Member
(Ordinary Portland
Cement)
1
2
3
4
2-3 Days
2 Days
4 Days
3 Days
10 Days
5 Days
8 Days
5 Days
14 Days
5-8 Days
21 Days
8-10 Days
MAINTENANCE OF
FORMWORK
Due to continuous use wooden planks &
steel plates surfaces become uneven and
require maintenance.
For wooden formwork use cardboard or
plastic fiber board. Bolt hole places must
also be repaired.
For steel formwork plates must be
leveled by mallet and loose corners must
COST OF FORMWORK
For normal works cost of formwork is
about 30%-40% of the concrete cost.
For special works cost of formwork is
about 50%-60% of the concrete cost.
Formwork cost is controlled by the
following factors:
SCAFFOLDING
Its a temporary structure to provide a platform at different levels
of a building for workers and Materials.
WHY SCAFFOLDING IS
REQUIRED
Scaffold is constructed for the following reasons.
1) Scaffold is constructed for masonry work of structures,
walls, columns etc. above ground level, generally above 1.5m.
2) For surface finishing such as plastering, painting, cleaning
of a building etc. at higher levels.
TYPES OF SCAFFOLDING
DEFINITION
Scaffold
It is the temporary support system provided for the
construction & maintenance purposes.
It consists of supports and a working platform for
workers and Materials.
Scaffolding
Method of construction of scaffolds is called scaffolding.
SINGLE SCAFFOLDS
It consists of
Standards (v posts)(10 cm)
Putlogs (7.5 x 7.5)
Ledgers (
Wooden boards
Braces
Used for ordinary buildings
DOUBLE SCAFFOLDS
It consists of
Two rows of standards.
15 cm, 1.5 m
Shores are provided.
LADDER SCAFFOLDS
It consists of
Brackets for Plate form.
CANTILEVER SCAFFOLDS
It consists of
Cantilever
Struts
Standards
Putlogs
Plate forms
SUSPENDED OR MOBILE
SCAFFOLDS
It consists of
Ropes
Working platforms
Ropes can be raised
Manually or mechanically
Used for light construction
and finishing works of
multistory buildings.
SCAFFOLD PIPES
COUPLER OR CLAMPS
SCAFFOLD FITTINGS
Double Coupler
It joins ledgers and standards.
Swivel Coupler
Composed of two single couplers and used to join two scaffolds at any angle.
Putlog Coupler
Used to join putlogs with transom.
Base Plate
Used at the base of the standards.
Split joint Pin
Its a connection fitting used to join scaffold tubes.
Reveal Pin
It fit in to the end of a tube to form an adjustable strut.
Putlog end
A flat plate used at the end of a scaffold to convert it in to a putlog.
SCAFFOLD FITTINGS
SCAFFOLD FITTINGS
REFERENCES
http://www.advancescaffold.com/international-standard.html
http://www.cityu.edu.hk/CIVCAL/book/misc_advanced.html
http://
dda2132.files.wordpress.com/2012/08/syazli-fathi-2012-lectur
e-notes-2012-dda2132-chp-4-formwork-materials-15072012.pdf
http://civil-resources.blogspot.com/2010/06/formwork.html
THANK YOU