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TIME ..Every
Seconds Count
TIME IS MONEY. BENJAMIN FRANKLIN
1.This is true when applied to industrial manufacturing. The longer a system
takes to get back online, the more money a company loses.
2.Think about it. When you are not producing, you are not making money.
The longer manufacturing and maintenance takes, the more money you lose.
It is an ugly fact.
3.However, the faster the tool the faster the job is completed and the faster
you get back to producing.
4.For manufacturing within the specified time you need to operate faster,
product should be perfect and complete in all sense
A cycle time analysis is any method that collects and analyzes time data for a
process to improve the total process or system.
Benefits of CTA
1.Easy to use
2.Identifies time required to complete specified tasks
3.Allows for easy identification of process improvements and efficiencies
How to Use CTA
Step 1. Identify the process and detail the scope to be studied.
Step 2. Map the process.(Process Chart)
Step 3. Take several time measurements at varying points.
Step 4. Study the process between measuring points to determine if there
is wasted time.
Step 5. Analyze the data.
Step 6. Make changes as needed.
RTM Elements
Problem
The work cycle consist of simple task in which the robot must move parts
weighing 3lb from one conveyor to another conveyor. The conveyor delivers
a part to a fixed position every 15 seconds
Sequence
1.Robot pick up part from first conveyor.
2.Robot transfer the part to second conveyor and release the part.
3.Robot moves back to ready position at first conveyor.
Drop Position
Conveyor 2
Pick Up point
ch
in
15 .25
(1
ft)
Robot
Convey
or
1
Start position
Work piece
3lb
1 Feet = 12
inch