INDUSTRIAL CONTRACTING

ERECTION / INSTALLATION
/ SUPERVISION / COMMISSIONING
COMPANY

INDUSTRIAL
ERECTION / INSTALLATION / SUPERVISION /
CONTRACTING CO.
COMMISSIONING
www.izgen
.com.tr

IZGENELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD.

ABOUT US

IZGEN ENGINEERING LTD.

IZGEN LTD. has been founded by a highly experienced
team for electromechanical assembly of low and
medium voltage ( LV&MV ) electrical equipment in
2005. Over time, IZGEN improved its skills by the help
of experiences gained from different sectors and
applications.
OUR MISSION
"to accomplish the clients requirements, promptly and according to the required
specifications"
We cover all aspects of electrical and mechanical services including the design,
installation, maintenance, inspection and testing.
Our team compromises highly trained and experienced electrical and mechanical
engineers and technicians.
IZGEN has successfully implemented many projects which demonstrate its
competence.
IZGENELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL
INDUSTRY LTD.

COMPANY PROFILE

Annual
Turnover :
8.000.000,USD
15
Engineers
15 Foreman

160 Skilled
Workers

IZGEN Engineering offer services to industrial and

commercial businesses in the following primary
construction fields:
Electrical Contracting Business & Project
Planning,
Mechanical Contracting Business & Project
Planning,
Civil Contracting Business & Project Planning,
Heavy Duty Re-Location Contracting Business &
Project Planning,
Industrial & Residental Automation Systems,
Project Management & Planning Services

DESIGN & PROJECT DEPARTMENT

CONTRACTING DEPARTMENT

We guarentee quality services as well as prompt

support.

COMPANY PROFILE

IZGENELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION &

MECHANICAL INDUSTRY LTD.

YOUNG AND DYNAMIC

COMPANY

ANNUAL TURNOVER
8.0MILLION $

EXPERIENCED 30
ENGINEERS AND
TECHNICIANS

CURRENTLY,
CARRYING ON SIX
WORKSITE IN TURKEY

CONTRACTUAL
ELECTROMECHANICA
L WORKSHOP

ELECTROMECHANICA
L SUPERVISOR TEAM

ORGANISATION
SCHEMA

GENERAL MANAGER

FINANCE OFFICE
PURCHAISING
OFFFICE
PROJECT COORDINATION
ELECTRICAL
ENGINEERING
MECHANICAL
ENGINEERING

PROJECT CONSULTING
HEAVY DUTY
RELOCATION
CLAIM SERVICE
FIELD SERVICES

CIVIL ENGINEERING
AUTOMATION
ENGINEERING

BUSINESS
DEVELOPMENT

MANAGEMENT
& PLANNING

DESIGN &
PROJECT

HSE
ENGINEERI
NG

TEST &
CONTRO
L

ORGANISATION
SCHEMA

FIELD SERVICE & PROJECT COORDINATION

OFFICE

PROJECT FINANS MANAGER

Industria
Management Group

Commissioning
Group

PROJECT EXECUTIVES

Operation &
Supervision Group

Erection &
Maintenance Group

Planing &
Management

Commissioning
Engineer Team

Electrical Opr.
Team

Project Management
Team

Customer
Relationship
Manager

Control System &

Automation Team

Mechanical Opr.
Team

Electrical Field Team

Purchasing
Management

Human Resource
Management

Control Engineer
Team

Mechanical Field
Team

QUALITY &
MANAGEMENT

HSE ENGINEERING

Health, safety and environment are, in fact, its

highest
priority.
IZGEN
recognizes
and
acknowledges the importance of achieving
world-class
performance
with
respect
to
protection of HSE on every project as an integral
part of its organizational culture. All personnel
are encouraged to actively engage in all the HSE
programs and every conceivable effort is made
to provide all the necessary training and
development to enforce the project requirements
to attain its Zero Accident policy.

"Zero Accident" policy is

both a goal and an
achievement at IZGEN. The
company implements its
comprehensive
Health
Safety and Environment
(HSE) policy to protect all
employees and associates
working at IZGEN offices,
construction
sites
and
related facilities. It includes
protection from every kind
of pollution, hazard and
accident that may result
from its business. HSE
Management System, is
based on the standards of
ISO
14001:2004
Environment Management
System and OHSAS 18001
Occupational Health and
Safety
Management
System.

REFERANCES

Completed Projects
2013-16
No Owner

Project Name

Project Description
Complete ElectroMechanical Installation of the Paper Mill
1.
Modern Karton INC.
PM5 Paper Mill Installation Factory
2.
UZER Makine INC.
Hydraulic Machines
ElectroMechanical Installation of Tire Hydraulic Machine Lines
3.
Hayat Kimya INC.
Chemical Plant
ElectroMechanical Installation of Chemical Plant and Process
4.
Sisecam INC.
Glass Factory Electrical
Electromechanical Installation of Glass Factory
Complete ElectroMechanical Installation of the Paper Mill
5.
KIPAS A.. / Mitek
Paper Mill Installation
Factory
30MW Substation
6.
Mutlular Enerji
Installation
Electromechanical Installation of Combined Cycle Power Plant
7.
SEUL Plastic
Chemical Plant
Mechanical Installation works of the Chemical Plant
8.
BRISA INC.
Tire Machine Line
ElectroMechanical Installation of Tire Hydraulic Machine Lines
9.
TOSYALI Holding
Tos elik Steel Factory
Electromechanical Installation of Combined Cycle Power Plant
10. TEZCAN Galvaniz INC. Galvaniz Plant
Electromechanical Installation of Galvaniz Plant
11. GAMA Holding
Hamitabat CC Power Plant Electromechanical Installation of Combined Cycle Power Plant
Supervisor & Manpower Providing for Power Plant Electrical
12. ETA-COM Bv Belgium IPB BusBar Ducting
BoP

Ongoing Projects
No
1.
2.
3.
4.
5.
6.

Owner
Global Holding
Danieli
Sumitomo
UZER Makine A..
Hayat Holding
Aktl A..

Project Name
Sanliurfa Biomass Plant
MKE Steell Factory
Dunlop Tire Factory
Dunlop Tire Factory
Chemical Plant
Paper Mill

Project Description
5MWe Biomass Power Plant's Installation and Commissioning
Electrical Installation of Steel Factory
ElectroMechanical Installation of Tire Hydraulic Machine Lines
Supervisor & Manpower Providing for Chemical Plant
Supervisor & Manpower Providing for Chemical Plant
Supervisor & Manpower Providing for Chemical Plant

REFERANCES

DESIGN & PROJECT

The services offered by IZGEN follow the forms of different types of projects, in
accordance with the needs and requirements of the customers, and are aimed
at exceeding customers' expectations.

M
A
S

E
L
P

Substation Design & Project and Equipment Assembly &Erection

DESIGN & PROJECT

M
A
S

E
L
P

Isolated Phase Busbar Ducting Erection & Supervision

DESIGN & PROJECT

The services offered by IZGEN follow the forms of different types of projects, in
accordance with the needs and requirements of the customers, and are aimed
at exceeding customers' expectations.

M
A
S

E
L
P

MV 40MVA Emergency Mobile Substation Calculation & Design Project

Transformer Assembly and Auxiliary Installation
Swicthyard, Relay Group, Brakers, Transmission 13,6kV 33,6kV 66 kV 156kV 220kV

DESIGN & PROJECT

M
A
S

E
L
P

Fuel Fired Simple & Combined Cycle Power Plant Project

LV-MV Electrical Project / SCADA Automation System / Substation Calculations
Auxiliary Units Assembly

CONTRACTING
( SCOPE )

ELECTRICAL CONTRACTING
MECHANICAL CONTRACTING
RELOCATION CONTRACTING
Assembly, Installation,
Erection, Supervision &
Commissioning

Assembly, Installation,
Erection, Supervision &
Commissioning

Assembly, Installation,
Erection, Supervision &
Commissioning

Project and Design,

Generator Assembly,
Transformer Assembly,
Substation Assembly,
Switchyard Assembly,
Metal Clad Assembly,
UPS and Accu Assembly,
Electrical Panel Assembly,
MCC Panel Assembly,
PLC & DCS Panel Assembly,
LV & MV Cabling & Traying,
HV Cabling and Assembly,
FibreOptical Cabling,
IPB Ducting Erection &
Supervision,
Copper Bus Bar
Manufacturing,
Termination & Start Up
Electrical Test & Control.

Project and Design,

Generator Assembly,
Turbine Assembly
Diesel Engine Assembly,
Super Heater Assembly,
Boiler Assembly,
Cooling Tower Assembly,
Hydraulic Machine
Assembly,
Reactor Assembly,
Pressured Tank Assembly,
Pump Station Assembly,
Treatment Plant Assembly,
Clarifier/Prufier Assembly,
Piping and Instrumentation,
Pipeline and Equipment
Installation,
Crane Assembly,
Steel Structure Erection.

Project Management &

Planning,
Labeling & Marking,
Electrical Dismantle,
Mechanical Disassembly,
Structural Diamantle,
Disassembly / Dismantle,
Packing & Loading
Transportation,
Unloading & Replacing,
ElectroMechanical
Assembly,
Steel Structure Erection,
Infrastructure Works,
Civil Works,
Cabling, Piping, Traying,
Automation Upgrading,
Supervision,
Test & Commissioning .

CONTRACTING

CASE STUDY

IRON & STEEL

IND. CO.
PROJECT NAME &
LOCATION

TOSYALI IRON & STEEL FACTORY / ADANA TURKEY /

DURATION OF
PROJECT

2013 ~ 2014 / 12 MONTHS WITH 65 PERSONNEL

SCOPE OF WORKS

4000 A BREAKER ASSEMBLY OF THE 156 MVA ARC FURNANCE

REACTOR,
MEDIUM VOLTAGE CLADS ASSEMBLY OF THE ARC FURNANCE,
MEDIUM VOLTAGE CUPPER BAR ASSEMBLY
MEDIUM VOLTAGE CABLING & TRYING
CONTROL PANEL AND RELAY SYSTEM
COMMISSIONING & START UP
SERVO SYSTEM ULTRASONIC TEST EQUIPMENT ASSEMBLY
COMPLETE ELECTRICAL ASSEMBLY OF THE COIL&ROD
ROLLING MILL FACTORY

BUDGET

1.500.000,- USD ( ONE MILLION FIVE HUNDRED THOUSAND

DOLLARS )

CASE STUDY

CASE STUDY

CASE STUDY

CASE DTUDY

CASE STUDY

CASE STUDY

ELECTRICAL CONTRACTING

ENGINEERING
SERVICES

COMPREHENSIVE ENGINEERING
SERVICES

TRANSFORMER
SOLUTION

TRANSFORMER
SERVICES
INSTALLATION
TEST &
COMMISSIONING
MAINTENANCE
SPARE PARTS

TRANSFORMER

Transformers are the most important components of electrical energy supply

networks. They raise or lower voltage levels at substations.
It is critical to perform transformer maintenance periodically, although the
transformers has long life cycle and low failure rate.
IZGENprovides
installation,
testing,
commissioning,
maintenance,
engineering and consulting services throughout the transformer life cycle,
from selection commissioning to recycling, forall brands and kinds of
transformers.

INSTALLATION

Whether you are installing a new, repaired or refurbished transformer or if it

is a reallocation of an existing transformer,IZGENoffers a secure and
efficient
solution
to
meet
your
needs.
This can also be tailored to your needs by IZGEN qualified personnelat your
site(s).
IZGENhas extensive experience in installation and commissioning all types
of transformers to all parts in Turkey. The combination ofhighly qualified
technicians,expertise,experience and high quality equipmentenhances the
speed
and
efficiency
of
this
vital
operation.
You can find below the transformers at all voltage level that we can install at
your sites.
Power transformers
Oil-type distribution transformers
Dry-type distribution transformers
Instrument transformers
With our mobile service equipment, including high-voltage test equipment,
we can install transformers on time according to global installation

TEST &
COMMISSIONING

IZGENexpert staff perform transformer field tests with high-quality and

calibrated test equipments for installed power and distribution transformers.
After test process, all transformers can be commissioned safely.
You can find below the transformer tests that
we can.
DC Insulation Resistance ( MEGGER )
Conversion Rate Measurement (TTR)
DC Resistance Measurement
Power factor(dissipation factor) (DOBLE)
Excitation Current Measurement
Polarity
Visually inspection of current transformer,.Screwing the primary
connections in line with the tork key after tests are completed and control
of connection tightness of secondary connections. Control of grounding
connections.

MAINTENANCE

Maintenance can either be time-based or condition-based, depending on the

service strategy selected. The time-based maintenance is carried out at
predetermined intervals of time or on the base of prescribed criteria and
aimed at reducing the probability of failure or the working deterioration of
the element.
Power transformers are the most important components of electrical energy
supply networks. Although these components have high reliability, failures
can occur due to external factors such as short circuits in the grid. Failures
can also occur due to ageing effects of the active part, especially the
insulation system, or ageing of important accessories such as bushings or on
load tap changers.
IZGENproposes the following maintenance
solutions:
Power
and
distribution
transformer
maintenance
On-Load Tap Changer (OLTC) maintenance
Transformer oil and dissolved gas analysis
Corrosive Sulfur and Furan Analysis

SPARE PARTS

IZGENprovides all brand and type spare parts and consumables for
maintenance of an existing transformer.IZGENprovides genuine high
quality spare parts and consumables for transformers with fast turn-around
time, usingIZGENs extensive experience and knowledge, thus reducing
downtime.
IZGENproposes the following spare parts solutions:
Transformer oil
On-load tap changer(OLTC)
AVR Relay
HV-MV-LV Bushings
Termometer
Bucholz relay
Moisture holder
Pressure switches
Oil level indicator
Other accessories

SWITCHGEAR
SOLUTIONS

SWITCHGEAR
SERVICES
INSTALLATION
TEST &
COMMISSIONING
MAINTENANCE
SPARE PARTS

SWITCHGEAR

IZGENsupport the entire portfolio ofall brand switchgear productsthat

include indoor and outdoor circuit breakers, indoor switchgear cubicles, gas
insulated switchgear, generator circuit breakers, disconnectors, instrument
transformers and surge arrestors.
UseIZGEN'sknow-how to identify opportunities for improving system and
equipment performance, optimizing your processes economically and
technically, with regulatory compliance.

INSTALLATION

Installation and commissioning of new equipment at site as per our

recommended procedures which ensures perfect performance of your
switchgear. Our technicians are fully trained and certified to carry out the
installation and commissioning work. The service includes required tests as
per our standard checks. We also offer services for decommissioning of old
switchgear.
For any switchgear products we always recommend to use our supervision to
ensure proper installation of the equipment if the installation is done by
other service providers for the complete plant.
Installation for medium voltage and high voltage products are performed
experiencedIZGENexperts for high reliability and optimum life-cycle
performance from first operation. ContactIZGENfor Installation services
forMV and HV switchgear products. Full installation services include:
Decommissioning and removal of old switchgear.
Site supervision.
Installation and erection of new equipment.
Functional testing and site handover.

TEST &
COMMISSIONING

ExperiencedIZGENtechnicians perform commissioning of MV and HV

switchgear, protection and control systems asbrand-independent, which
includes:
Cold commissioning to verify protection and control operation.
Hot commissioning and energisation of the equipment.
Supervision during plant start up.
IZGENexpert staff perform commissioning tests with high quality and
calibrated test equipments for installed and erectedMV and HV switchgear
products.
Full commissioning tests include:
DC Insulation Test (MEGGER)
CB Open-Close Time Measurement
Contact Resistance Measurement
Contact Travel Test (optional)
Power factor(dissipation factor)
SF6 Dew-Point Measurement
Gas leakage test

MAINTENANCE

The portfolio of preventive maintenance services includes routine planned

maintenance,
breaker
diagnostics
and
condition
assessment
of
switchgear.IZGENprovides complete solutions for inspection, maintenance,
retrofit forall brand and all type Switchgear products. Also,IZGENprovides
service contracts for annual maintenance as well as emergency24/7
support.
Reduce operation costs by relying onIZGENsolutions
and experienced experts to support your maintenance
strategy, according to expected asset lifetime.
By inspecting and analyzing your equipment we are
able to program maintenance in a targeted and
economically advantageous way. Interventions can be
brought forward or delayed according to your
priorities.

MAINTENANCE

We offer a comprehensive range of overhead line systems to suit client

requirements. With our own skilled overhead lines team, we undertake the
development, design, construction, installation and maintenance for every
type of overhead system including OHL Distribution up to and including
132kV as well as 400kV Transmission.
Substation build, repair and
maintenance
Asset replacement and refurbishment
Line design, surveys and asset data
management
Condition assessments and feasibility
studies
Material procurement
Construction of new overhead lines
Reactive fault repairs and network
recovery
Wood pole replacements
Underground lines LV, MV, HV
Optical Fibre cabling

SPARE PARTS

IZGENhas extensive spare part portfolio ofMV and HV Switchgear Products.

Our expertise and experience ensure you always receive the right part no
matter for your Switchgear Systems.
Whether in scheduled maintenance or in emergency situations, the use of
original and suitable spare parts is ultimately the most economical choice
and effectively protects the operational reliability of your facility.
IZGENmaintains an extensive portfolio ofall brandspare parts. Spare parts
may be individual equipment items or complete and full-range package deals
for your inventory. Based on the specific equipment spectrum in your plant,
we will make suggestions for an optimal combination of spare part
packages.
IZGENproposes the following spare parts
solutions:
MV or HV Circuit Breaker (Complete)
Mechanism (complete)
Close-trip coils
Charger motor
Heater
Switches

SUBSTATION
SERVICES

SUBSTATION SERVICES
ENGINEERING &
CONSULTING
INSTALLATION
TEST & COMMISSIONING
MAINTENANCE
SPARE PARTS

SUBSTATION

IZGENs Power Systems Solutions provide support for the turnkey projects
for various industries and utilities that includegreenfield MV/HV substations,
substation expansion, protection, SCADA and network controls.
IZGENexperts have a profound knowledge of best practices in a wide range
of substation and substation protection systems. We develop and implement
service solutions based on industry-specific technologies and competences
to support customers in improving overall equipment effectiveness and
return on investment.

INSTALLATION

Contact theIZGENrepresentative to request services or engineering

solutions and studies on:
Short-circuit calculations
Protection coordination and selectivity studies
Load flow analysis
Voltage drop calculations
Reactive power compansation
Earthing calculations
Instrument transformer selection
Primary & secondary projects for substations
Preparing technical specification
Product selection
Technical evaluation for offers and projects

INSTALLATION

We undertake projects of installation, testing and commissioning of medium

voltage and high voltage substations up to 380 kV. The project covers the
entire substation or plant including power and distribution transformers, high
and medium voltage switchgear, gas insulated switchgear. We provide the
services and solutions for both outdoor switchyard and indoor installations.
Installation of the entire power transmission and distribution plant or MV-HV
power products like transformer, switchgear, protection systems performed
byIZGENexpert engineer and technicians.

TEST &
COMMISSIONING

IZGENoffers complete testing of switchyard equipment including CT, VT,

isolator, earth switch, and breakers for MV and HV. In additionally, we offer
complete testing of protection and measurement systems, including
configuration and parameterisation of all numerical relays and latest IEDs.
Full commissioning tests that are performed
according to global standards include:
Complete testing of MV-HV Switchyard
Power and distribution transformers
Breakers and disconnecting switches
Surge Arresters, Capacitors
Instrument transformers
Protection relays
Meter tests
Redressor & Accumulator Test

MAINTENANCE

IZGENpossesses complete power plant maintenance service capabilities

with or without service agreements. We can take care of routine
maintenance needs of all brand your power products and power systems
right from transformers to low voltage distribution. We also take care of
maintenance contract agreements for24/7 emergency support.
Effective time-based, condition-based or reliability centred maintenance
maximises
the
reliability
of
the
substations
and
their
equipments.IZGENexpert staff utilise the most advanced diagnostic and
maintenance practices.

INSULATION &
COATING

The reliable, cost-effective, long term solution to pollution induced flashovers

of high voltage insulators.
Insulator contamination has been a problem since the birth of electrical
power distribution. Salt spray, industrial pollutants, and even desert sand
can lead to costly power interruptions due to arcing and flashover. While
numerous attempts with other protective methods have had their limitations,
there is a solution that utility maintenance engineers can rely on: SYLGARD
High Voltage Insulator Coating (HVIC).

PROCUREMENT

High Voltage Circuit Fuse Brakers

High Voltage SF6 Circuit Braker

MANPOWER
PROVIDING

Our Skilled ManPower Providing Services consist of high

experienced electrical engineers and electromechanical
technicians for High Medium Low Voltage Electrical Works
LV Works Electricians
HV & MV Works Technicians
Substation & Relay Electricians
Swicthgear Facility Electricians
Transformator Electricians
Synchronization System
Electricians
Automation Technicians
Sensoring & Monitoring
Technicians
SCADA & PLC Programmers
Instrumentation and Control
Technicians
Test and Calibration Technicians

Adress:
TR IZMIT: Yeniehir Mah. Adnan Menderes Bulvar No: 58 Izmit

IZGENELECTRICAL
ENGINEERING
INDUSTRIAL
AUTOMATION &
MECHANICAL INDUSTRY
LTD. STI.
IZMIT-KOCAELI / TURKEY

- KOCAELI / TURKIYE
TR ISTANBUL: Postane Mah. Levent Site I6 No:7 Tuzla
ISTANBUL TURKIYE

Telephones:
Headquarters Pbx : +90 262 331 22 42 & +90 530 545 31 99
Support Center
: +90 532 163 62 90 ( TR )
URL:
http://www.izgen.com.tr
: info@izgen.com.tr
: bilal@izgen.com.tr
E-Mail:
: murat.cengiz@izgen
General Information
.com.tr
Technical Coordinator
: sinan@izgen.com.tr
Business Development
Project Office