Documente Academic
Documente Profesional
Documente Cultură
Dr. N V Nayak
Principal Advisor, Gammon India Limited
Chairman, Geocon International Pvt. Ltd
9TH Sep
2014
I.
Concrete
1.0 Preamble
Worldwide levels of carbon dioxide, have reached
their highest level in 3 million years, US Scientists
have said.
Times of India, Mumbai, June 2013
How?
&
Without affecting the Growth/Development by
Sustainable Development;
Why Discuss Concrete for Sustainable
Development?
o Concrete is Most Widely used construction Material
production
(4 Times)
World
Annual
Cement
Production
:4000Mt
Consumption (in 2013)
Chinas Annual Cement Production : 2350 Mt
(58.7%)
Indias Annual Cement Production : 280 Mt
(6.7%)
India
6.7%
China
58.7 %
0.9 t of CO2
(-) 0.4 t of CO2
0.5 t of CO2
emits
Hence we in India release
0.34 Mt of CO2
Material (SCM)
Concrete
(Saving roughly 10%).
(*)Use optimum Cement Content in Concrete.
Encourage use of Carbon Negative
Cement.
With (*) alone, we can produce 4 times
the concrete for given amount of
cement manufactured.
- Annual Production : 90 Mt
o Metakaoline (MK);
Authors Recommendation
Use fly Ash up to = 50%
Use 70% in combination with Fly Ash +
GGBS, or 85% GGBS Alone. Why ?
Avoid Micro Silica (MS) ;
Why ?
(explained later)
Substitute MS by UFS/Alccofine, Ultrafine
Fly Ash.
Why ?
= 50 - 60 years Life
Possible
Increased Life - Reduced Concrete
Requirement
Requirement
Reduced Cement
Solution
Common to all
Low
GGBS
used,
Restrict to 50%; for
higher percentage
plastering is to be
adopted.
performance of concrete;
These are of importance in Industrialized Areas.
Why? [See Figures]
Solution:
GGBS : > 50% (1st
Preference)
: < 50% (2nd Preference)
Fly Ash :
Type
SCM
of %
Addition
with
respect
to
Fly ash
26%
50%
Silica
Fume
Metakaol
On
Carbonat
ion
Resistan
ce
Total
Cementit
ious
content
10%
to Good
to Moderate
25%
Very Good
GGBS
Resistanc
e
to
AlkaliSilica
Reaction/
Expansio
n
Excellent
Moderate
On
Chloride
Resistan
ce
On
Sulphat
e
Resistan
ce
On
Industri
al
Waste
Good
Good
Excellent
Good
a) Slightl
y
better
than
OPC
Very
Good
Very
Good
b) Better
than
1(a)
Very
Good
Excellent
Very
Good
Very
Excellent Excellent
Moderate -
to
50%
Very Good
Moderate
50 to 70%
Excellent
Poor
5 to 10%
Excellent
Moderate
10 to 20%
Excellent
Moderate
Moderate
Category
Alkali-Silica
Reaction
Carbonation
Chloride
Corrosion
Sulphate
Resistance
Fly ash
Silica Fume, Metakaoline
GGBS (> 50%)
Industrial Waste
GGBS (<50%)
Fly ash (<50%)
Solution
Self Compacting Concrete
Implementation
Self curing concrete
- High Priority
Batching plant
- High Priority
5.0 Foundations :
Pile Foundations - Bored Cast-in-situ
Preamble
Simple innovations are referred
here which will have great effect
on durability and sustainability
Chipping of concrete by
Jack Hammer by Wedge
Method Widely adopted
Taets Pile
Breaker
Consequences
Micro Cracks
getting developed
in Piles below cutoff
level and chances
of endangering its
performance.
Measures for
Improved
Performance ??
???
Developed by
Speaker and
adopted in IRC
78 2011
Methodology
Remove
Concrete
soon
completion of Pile Concrete;
after
Scooping Tool
Compressive Strength
Results
Sand,
Not
Concrete
Insist of doing
SPT Test. This is not
desirable from time and
cost consideration.
O To
overcome
this
problem, quality control
concept involving Pile
Penetration Ratio-PPR
has been developed.
N
Valu
e of
SPT
50
37.35
100
74.70
150
112.0
5
200
149.4
0
250
186.7
5
300
224.1
0
350
261.4
5
400
298.8
0
tm required to Advance
Borehole of 1m2 cross
section by 1 cm
For N Values in
between,
Linear
Extrapolation
will be adopted
This approach
can be adopted
up to N Value of
400
Torque Meters
Force Meter
Km long Bridge on
Godavari River converted into
Land Piling by Gammon,
Max Depth of water ~ 14m
(See Adjacent pic)
Advantages
:
Substantial Time and
Cost Reduction
Why?
Recommend
Save
40mm MSA
Hence Novel Idea founding caisson on piles was adopted for the first time
in India
(See Pic in Next Slide)
Way Forward
Determined Approach by all of us to
follow Sustainable Growth Guidelines
Saving in Piling
Thank you
Jai Hind
Jai Bharat (India)
Jai Maharashtra