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Sunil Pillai, March 7 2009

Cameca IMS 4F Monitoring


System

External Guide:
Internal Guide:
Dr. Kuljeet Kaur Marhas
Ms. Neeta Mehta
Mr. M. P Deomurari

Developed by
Sunil Pillai
Ion Probe Laboratory
Planetary & Geosciences Division (PGS-DN)
Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 2


Sunil Pillai, March 7 2009

© 2009, Physical Research Laboratory 3


Sunil Pillai, March 7 2009

Planetary and Geosciences Division (PGS-DN)

© 2009, Physical Research Laboratory 4


Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 5


Sunil Pillai, March 7 2009

Secondary Ion Mass Spectrometer

© 2009, Physical Research Laboratory 6


Sunil Pillai, March 7 2009

Secondary Ion Mass Spectrometer

© 2009, Physical Research Laboratory 7


Sunil Pillai, March 7 2009

Objective
• Provide an Integrated Platform
• Acquisition of Various parameters of the
IMS 4F & Storing them for future retrieval,
& Processing

© 2009, Physical Research Laboratory 8


Sunil Pillai, March 7 2009

System Layout

Data Data Data Display &


Acquisition Collection Storage Alerter Systems

Transducers In-House
uC Dedicated Display
&
PIC 18f4550 Server &
Transmitters
Web Service

© 2009, Physical Research Laboratory 9


Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 10


Sunil Pillai, March 7 2009

Target Parameters
• DuoPlasmatron
– Primary Arc Current
• Water Chiller
– Water Level
– Water Temperature
– Water flow
• Coolant
– Level
– Temperature
• Pumps
– Rotary Pump Pressure
– Turbo Pump Pressure
– Ion Pump Pressure

© 2009, Physical Research Laboratory 11


Sunil Pillai, March 7 2009

Restraints
• Very High Vacuum:10Exp-9 Torr
• High Voltage: 12KV
• Operates Continuously: 24x7x365
• Once Shutdown : Takes 2 Days for Achieving
Required Vacuum & Magnet Stabilization

• Cameca Engineer: Mr. Mathiyas Crachiolli


– Will Assist in Accessing the internal Parts of the IMS

© 2009, Physical Research Laboratory 12


Sunil Pillai, March 7 2009

DuoPlasmatron

Generates Oxygen plasma: O-, O2+


Replaced Every 400 Hours
© 2009, Physical Research Laboratory 13
Sunil Pillai, March 7 2009

Current Status

DuoPlasmatron
LED

© 2009, Physical Research Laboratory 14


Sunil Pillai, March 7 2009

Coolant:
• Freon
– 1,1,2 TriChloro,1,2,2
TriFlouro Ethane

Coolant
• Galden Sump
– PerFlouroPolyether

• Highly Volatile

• Poor Conductor
© 2009, Physical Research Laboratory 15
Sunil Pillai, March 7 2009

Current Status
• No Monitoring.

• Non Invasive Method


for Level Finding.

• Non Electrical
Method.

• Strap On Ultrasonic
© 2009, Physical Research Laboratory 16
Sunil Pillai, March 7 2009

Pumps: Rotary

© 2009, Physical Research Laboratory 17


Sunil Pillai, March 7 2009

Current Status

Penning
Gauge

Rotary
Pump

© 2009, Physical Research Laboratory 18


Sunil Pillai, March 7 2009

Pumps: Turbo
• Extracts the ions by
rotating motion of the
blades

• 20,000 RPM

• ALCATEL Controller
10Exp-3 to10Exp-7Torr
© 2009, Physical Research Laboratory 19
Sunil Pillai, March 7 2009

Current Status

Turbo
Pump Pump
Controllers
© 2009, Physical Research Laboratory 20
Sunil Pillai, March 7 2009

Pumps: ION
• Electric Field:2000V

• Magnetic Field:500G

• Penning Gauge

• Cameca Chasis

10Exp-6 to10Exp-11Torr

© 2009, Physical Research Laboratory 21


Sunil Pillai, March 7 2009

Current Status

Penning
Gauge

Ion
Pump

© 2009, Physical Research Laboratory 22


Sunil Pillai, March 7 2009

Water Chiller: Level

© 2009, Physical Research Laboratory 23


Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 24


Sunil Pillai, March 7 2009

PIC 18f4550
Universal Serial Bus Features:
• USB V2.0 Compliant

• Low Speed (1.5 Mb/s) and Full Speed (12 Mb/s)

• Supports up to 32 Endpoints (16 bidirectional)

• 1-Kbyte Dual Access RAM for USB

• On-Chip USB Transceiver with On-Chip Voltage


Regulator
© 2009, Physical Research Laboratory 25
Sunil Pillai, March 7 2009

PIC 18f4550
• Operating Frequency DC – 48 MHz

• Program Memory (Bytes) 32768;

• Program Memory (Instructions): 16384

• Data SRAM Memory (Bytes) 2048:

• Data EEPROM Memory (Bytes) 256

•Instruction Set:75 Instructions;83 with Extended Instruction


Set

© 2009, Physical Research Laboratory 26


Sunil Pillai, March 7 2009

PIC 18f4550
• 20 Interrupt Sources
• I/O Ports :Ports A, B, C, D, E
• 4 Timers
• 10-Bit Analog-to-Digital Module :13 Input Channels
• 2 Capture/Compare/PWM Modules
• Serial Communications: MSSP, Enhanced USART
• Streaming Parallel Port (SPP)
• 2 Comparators

© 2009, Physical Research Laboratory 27


Sunil Pillai, March 7 2009

PIC 18f4550
5V REG PORT E PORT A

9-12V JACK RESET

9V UnREG
ICSP

RS 232

PIC 18F4550
USB

Port B

Port C Port D

© 2009, Physical Research Laboratory 28


Sunil Pillai, March 7 2009

PicKit2
Programmer

Sunrom
PiCEX 2000

© 2009, Physical Research Laboratory 29


Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 30


Sunil Pillai, March 7 2009

USB DESCRIPTORS
• Device Descriptor
• Configuration Descriptor
• Interface Descriptor
• Class Descriptor
• Report Descriptor

© 2009, Physical Research Laboratory 31


Sunil Pillai, March 7 2009

USB CLASS
• one device descriptor
• one or more configuration descriptors
• Each configuration descriptor in turn
supports one or more interface
descriptors.
• Following the interface descriptor is a HID
class descriptor that specifies the number
of endpoint descriptors that follow.
© 2009, Physical Research Laboratory 32
Sunil Pillai, March 7 2009

Descriptor
• A descriptor for an interrupt endpoint
specifies
– the endpoint number and direction,
– the transfer type used (interrupt),
– the maximum packet size for each
transaction (one to 64 bytes for full speed,
one to eight bytes for low speed), and
– the requested maximum latency between
transactions.
© 2009, Physical Research Laboratory 33
.inf files
Sunil Pillai, March 7 2009

• Windows Device
Manager uses .inf
files to decide which
driver to assign to a
device.

Device Name can be


Specified using
Custom .inf Files

© 2009, Physical Research Laboratory 34


Sunil Pillai, March 7 2009

HID Reports
• input,
best for data that must
• output, be sent or retrieved
periodically, such as
key presses.

• feature.
– For
• Occasional transfers
• Non time-critical Data

© 2009, Physical Research Laboratory 35


Sunil Pillai, March 7 2009

Road Map
• Introduction: PRL
• Project Overview
• Data Acquisition: Sensing Boards
• Data Collection: Central Controller
• Data Storage: PC - USB Interface
• Data Rendering: Display & Alarm
• Data Visualization: Web Service

© 2009, Physical Research Laboratory 36


Sunil Pillai, March 7 2009

DUNDAS GAUGE
• Dundas Data
Visualization, Inc. is
the leader in data
visualization solutions
for Microsoft
technologies.

© 2009, Physical Research Laboratory 37


Sunil Pillai, March 7 2009

Dashboard Site
• A Dashboard Website offers a central
access to all the Data in one Single Pane.

© 2009, Physical Research Laboratory 38


Sunil Pillai, March 7 2009

Dashboard

© 2009, Physical Research Laboratory 39


Sunil Pillai, March 7 2009

References
• www.microchip.com
• www.pic18f.com
• www.embedded.com
• www.lvr.com/hidpage.htm
• www.ccsinfo.com

© 2009, Physical Research Laboratory 40


Sunil Pillai, March 7 2009

Thanks

Questions

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