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Continuous Improvement
2014 Dana Limited. This presentation contains copyrighted and confidential information of Dana Holding Corporation and/or its subsidiaries. Those having access to this work
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2014
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Gages Replacement List
Dana 2014
CHARGE RMAS 2016
TUBE SHAFT
$16,371.84
$11,588.01
$61,380.11
Dana 2014
Presupuesto 2016
Tendencia :Reduccin de
Presupuesto a lo largo de
ao
Gasto Anual Cuenta 222286
45,000
$41,243.66
40,000 $37,724.50
$34,195.00 $35,112.00
35,000
$29,400.00
30,000
25,000 $23,312.50
5,000
-
Ene Feb Mar Abr May Jun Jul Ago Sep Oct Nov Dec
Dana 2014
Presupuesto 2016
Chart Title
$45,000.00
$40,000.00
$8,248.73
$35,000.00 $7,544.90
$6,839.00 $7,022.40
$30,000.00
$5,880.00
$25,000.00
$4,662.50
$20,000.00
$3,452.80 $3,518.40 $3,579.57
$15,000.00 $3,121.60
$2,209.00 $2,258.05
$10,000.00
$5,000.00
$-
Dana 2014
PRESUPUESTO ANUAL 2016
Presupuesto 2016
$291,100.00
CALIBRACIONES
EXTERNAS
REPARACIONES
CALIBRACIONES EXTERNAS; $93,623.32 ; 32%
GAGES NUEVOS; $56,822.88 ; 20% GAGES NUEVOS
REPARACIONES ; $50,295.58 ; 17%
CUENTAS PENDIENTES
Dana 2014
ADQUISICION DE GAGES 2016
Dana 2014
ADQUISICION DE GAGES 2016
$56,822.88
Distribucin de adquisicin de
GAGES
$300.00 $1,180.00 2016
$8,951.00 $5,350.00
$3,453.20
$11,200.00 $9,000.00
$3,392.06 -Semiejes
$13,996.62
-Variables
-Ensamble
Dana 2014
CALIBRACIONES EXTERNAS 2016
EQUIPO DE MEDICION No. de Equipos Unidad Costo U. Calibracion/ USD Costo Total./ USD
$ $
P-40 1Pza 2,500.00 2,500.00
$ $
VICCI VISION 2Pza 2,000.00 4,000.00
$ $
CMM 1Pza 2,600.00 2,600.00
$ $
COMPARADOR OPTICO 3Pza 300.00 900.00
$ $
TAYLOR HOBSSON 2Pza 1,140.00 2,280.00
$ $
MICROSCOPIOS 4Pza 1,200.00 4,800.00
$ $
ROLLSCAN 1Pza 3,700.00 3,700.00
$ $
DUROMETROS 12Pza 190.00 2,280.00
$ $
ULTRSONIDOS 19Pza 190.00 3,610.00
$ $
RUGOSIMETRO 2Pza 1,180.00 2,360.00
$ $
TORQUIMETROS 8Pza 320.00 2,560.00
$ $
CELDAS DE CARGA 6Pza 184.20 1,105.20
$ $
SATS MENSUAL DE TODOS LOS HORNOS 4SERV. 982.00 3,928.00
$ $
CALIBRACION TRIMESTRAL DE CONTROLADORES 4SERV. 3,898.00 15,592.00
$ $
TUS ANUAL PARA HORNOS DE REVENIDO BATCH 2SERV. 1,060.00 2,120.00
$ $
TUS ANUAL PARA HORNOS DE CARBURIZADO BATCH 7SERV. 1,214.00 8,498.00
Dana 2014 $ $
TUS ANUAL PARA HORNOS DE REVENIDO DE BANDA 11SERV. 777.00 8,547.00
GASTOS OTROS 2016
IN PROCESS $ 56,531.00 $
WESTERN $ 11,812.00 MESS 35,385.00
$
CARIM $ 6,649.00
INSTRUMEX 8,980.00
LUIS VELASCO $ 15,367.00 REPERACION
$ 90,359.00 MICROMETROS $
30% delLASER
PRSEPUESTO
5,930.58
$
SE DEDICO a PAGAR $
CUENTAS PENDIENTES 2016 108,002.81
FACTURAS ATRASADAS
50,295.58
Fac
tu
( De ras Atr
ficie a
CUENTAS PENDIENTES PAGADAS nte sadas
con
$ trol en el 20
ENERO-AGOSTO 2016 40,166.00 de P 1
$ AGO 6
S)
SEPTIEMBRE-DICIEMBRE 2016 50,193.00
$ Solo 5% del
CUENTES PENDIENTES 2017 17,643.81 Presupuesto estar
PROGRAMACION PAGOS 2017 destinado a pagar
$
ENERO 4,410.95 FACTURAS ATRASADAS
Dana 2014 $
ANNEX
Dana 2014
Total Gages
Dana 2014
Replacement List Gages
Assembly; $17,200.00 ; 4%
Tube Yokes ; $71,100.00 ; 16%
Journal Crosses ; $23,025.00 ; 5%
Constant / Variable ; $20,000.00 ; 5%
La necesidad
actual de
Calibradores en la
PLANTA es :
$432,552.00 slo
Assembly Journal Crosses Tube Shafts para Gages
Rear Axle Shaft Constant / Variable Tube Yokes
Dana 2014
Tube Shafts
30 $150,000
Dana 2014
Presupuesto para Adquisicin Gages 2016
$40,000.00
$36,054.33
$35,000.00 NECESIDAD DE LA PLANTA
$30,000.00
$25,000.00
$20,000.00 $19,365.33
PRESUPUESTO
PRESUPUESTO PROPUESTA 2016
$15,000.00 PRESUPUESTO REAL 2016
$10,000.00
$8,248.73
$7,544.90 $7,022.40
$6,839.00
$5,880.00
$4,662.50
$5,000.00 $3,452.80 $3,518.40 $3,579.57
$2,209.00 $2,258.05
Dana 2014
Presupuesto para Gages 2017
$45,000.00
$40,000.00
$36,054.33
$35,000.00
$31,184.59
$30,000.00
$25,000.00
$18,684.59
$20,000.00
$15,000.00
$10,000.00
$5,000.00
$0.00
Enero Febrero Marzo Abril Mayo Junio Julio Agosto Septiembre Octubre Noviembre Diciembre
Dana 2014
PRESUPUESTO PROPUESTA 2017
Presupuesto Mensual 2017 Gastos Lab. Calibradores
$35,000.00
2017
$30,000.00 $5,191.29 $31,677.82
$25,000.00
$7,801.94
$20,000.00
$15,000.00
$10,000.00 $18,684.59
$5,000.00
$-
Dana 2014
Presupuesto Propuesta Gages 2017
$2,466.37 ; 13%
$4,185.35 ; 22% PRESUPUESTO
$1,676.01 ; 9% PROPUESTO
MENSUAL
$2,316.89 ; 12%
$18,684.59
$3,998.50 ; 21%
$4,017.19 ; 22%
Dana 2014
WP Analysis Status
Dana 2014
CURRENT GAGES STATUS
PART
LINE NUMBER SUMMARY GAGE Op MASTER STATUS Arrival new Gage Budget Lead Time Dimensional LB
Perform validation
CAT097-001- on dim. Lab. and
5007551 ss20083 70 NO OK WORN 02/02/2017
70 use the certifief
70 yokes.
GO /NO GO Perform validation
SS1.437-22-I- Spline on dim. Lab. and
5002410 70 OK 60% Useful life to the Gages
2J Gage after use the certifief
26 coating yokes.
Perform validation
1002113 on dim. Lab. and
70 WORN
6 use the certifief
yokes.
Perform validation
1002113 on dim. Lab. and
70 WORN
7 GO /NO GO use the certifief
SS1.437-22-I- Spline yokes.
NO OK
2J Gage after Perform validation
coating on dim. Lab. and
5007288 70 WORN
use the certifief
yokes.
Perform validation
on dim. Lab. and
5012525 70 WORN
30 days after use the certifief
26 45800.00 the yokes.
purchase order Perform validation
2-40- GO /NO GO on dim. Lab. and
70 WORN 27/02/2017
2841 Spline use the certifief
SS1.312-20-I- yokes.
NO OK
2J Perform validation
Gage after on dim. Lab. and
5003448 70 WORN 27/02/2017
coating use the certifief
27 yokes.
6-40-541 70 OK
GO/NO GO
2-40-
SS2.500-16-P- Spline 70
2691 75% Useful life to the Gages
1J Gage after
3-40-
coating 70
28 1531
1001957
70 OK 30% Useful life to the Gages
5
5024105 GO/NO GO 70 OK 30% Useful life to the Gages
5008004 SS039.7-24-I- Spline 70 OK 30% Useful life to the Gages
3-53- 1J Gage after
70 OK 30% Useful life to the Gages
coating
Dana 2014
2571
3-40-
70 OK 30% Useful life to the Gages
CURRENT GAGES STATUS
GO/NO GO 30% Useful life to the
5010541 SS20109 before coating 30 OK Gages
GO/NO GO 45% Useful life to the
5019090 SS1.250-29-I-2J 30 OK Gages
GO/NO GO 25% Useful life to the $
5006154 SS1.125-26-I-2J 30 OK Gages 15,000.00
GO/NO GO 30% Useful life to the
5009460 SS20078 before coating 30 OK Gages
GO/NO GO 30% Useful life to the
33 5011899 SS20128 before coating 30 OK Gages
GO/NO GO
5007137 1.250-18 30% Useful life to the 03/02/20
33 UNEF-2A Thread Gage 30 OK Gages 17
6.5-53- 1.250-18 GO/NO GO 30% Useful life to the
33 171 UNEF-2A Thread Gage 30 OK Gages
GO/NO GO
6.5-53-21 1.250-18 30% Useful life to the
33 UNEF-2A Thread Gage 30 OK Gages
GO/NO GO $
6-53-411 1.250-18 30% Useful life to the
1,700.00
33 UNEF-2A Thread Gage 30 OK Gages
100-53- 1.250-18 GO/NO GO 30% Useful life to the
33 31 UNEF-2A Thread Gage 30 OK Gages
30 day after
GO/NO GO
90-53-11 1.250-18 30% Useful life to the the purchase
33 UNEF-2A Thread Gage 30 OK Gages order
250-53- GO/NO GO
30% Useful life to the
11 Thread Gage $
33 M30 X 2.00-6G 30 OK Gages 30 day after
2,000.00
140-53- GO/NO GO 30% Useful life to the the purchase
33 11 M30 X 2.00-6G Thread Gage 30 OK Gages order
GO/NO GO
5019090 1.000-20 30% Useful life to the
33 UNEF-2A Thread Gage 30 OK Gages $
30 day after
GO/NO GO 2,000.00
5008000 1.000-20 30% Useful life to the the purchase
23 UNEF-2A Thread Gage 30 OK Gages order
GO/NO GO 30% Useful life to the $ 30 day after the
5006154 1,000.00
33 M20 X I.5 6G Thread Gage 30 OK Gages purchase order
GO/NO GO $
5002332 5/8 18 UNEF- 30% Useful life to the
1,000.00
30 day after the
33 2A Thread Gage 30 OK Gages purchase order
$
68500
Dana 2014
GAGE BUDGET 2017
Precio
GAGES Qty. Price U. total Lineas
Total $159,196.68
Dana 2014