ABB BU Transformers - 1 -

Mar 25, 2017

BU Transformers
 Leader in Power Transformation

Complete range of Power and

Distribution Transformers,
associated products and services
Voltage range up to 800 kV
58 production plants in 27 countries
worldwide
13 000 employees
2.8 BUSD turnover
Revenues in more than 100
countries
ABB BU Transformers - 2 -

Homepage:
www.abb.com/transformers
Mar 25, 2017
 A complete Portfolio
Distribution Transformers
Liquid filled Transformers
Dry type Transformers
Power Transformers
Generator step-up, network coupling, shunt
reactors, phase shifting and HVDC converter
transformers
Industrial and special Transformers
Traction Transformers
Insulation & Components
Bushings, Tap Changers and Mechanical
Components
Service, retrofit and engineering support
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Mar 25, 2017
 Distribution Transformers
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IEC & ANSI Standards

 Distribution transformers

All technologies:
Liquid filled
Dry type
All ratings
All locations:
pole, pad and groundmounted
submersible
subsea
compact substation
network transformer
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etc, etc..
Mar 25, 2017
 Liquid Filled Transformers

Liquid filled transformers

Insulation liquids
Mineral oil
Silicon oil
Midel liquid
R-Remp Fluid
Biotemp
Single phase and three phase units
Cooling: ONAN, ONAF, OFAF,
OFWF, KFWF
Sealed Tank or with expansion vessel
Corrugated up to 8 MVA or radiator
tanks
No Load Tap Changers
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On Load Tap Changers

Mar 25, 2017
 Liquid Filled Transformers - Padmounted

Liquid filled transformers

Insulation liquids
Mineral oil
Biotemp
Silicone fluid
R-Remp Fluid
Midel liquid
Single phase and three phase
units
Weather resistant high and low
voltage compartments
Tamper-resistant
Through 20 mVA 46 kV
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Mar 25, 2017
 Liquid Filled Transformers - Padmounted
Single-Phase Padmount Type
Micro - Pak (10 - 50 kVA)
Mini - Pak (10 - 167 kVA)
Maxi - Pak (10 - 250 kVA

Three-Phase Padmount Type

MTR 45 - 3000 kVA
MTP 45 - 150 kVA

Submersible Transformer
UCT Single & Three-Phase
(75 - 1000 kVA)
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 Liquid Filled Transformers Single Phase Padmounts

Single-Phase
kVA ratings
10 - 250

High Voltage (BIL) ratings

4160GY/2400 to 34500GY/19920 v
(60, 75, 95, 125 kV)

Low Voltage (BIL) ratings

240/120, 120/240, 480/240, 240/480
(30 kV)
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Mar 25, 2017
 Liquid Filled Transformers Three Phase Padmounts

Three-Phase
kVA ratings
45 to 3000 kVA
High Voltage (BIL) ratings
2300 Delta to 34500 Delta up to 1500 kVA
4160 Delta to34500 Delta up to 3000 kVA
(60 to 150 kV)
Low Voltage (BIL) ratings
208Y/120 up to 600 Delta (30kV BIL)
4160Y/2400 & 2400 Delta (500 kVA and larger - 60kV BIL)
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Mar 25, 2017
 Liquid Filled Transformers Submersibles and Platform Mount

Single and Three-phase, 75 to 1000

kVA

High Voltage
4160 v up to 34500 v (150 kV BIL)

Low Voltage
up to 690 volts (30 kV BIL)

Platform mount type

Three-phase, 50 - 3000 kVA

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Up to 34500 volts
Temperature and oil level gauges
Mar 25, 2017
 Liquid Filled Transformers Wind Farm Transformers

Up to 3000 kVA
Step Up Transformer
LV molded case circuit breaker
for generator protection
HV bayonet fuse
50 or 60 Hz
Radial or Loop feed mode
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Mar 25, 2017
 Dry Type Transformers

Dry type transformers

Three technologies:
Vacuum Cast Coil
RESIBLOC
Open Wound
Different options:
Indoor and Outdoor
Enclosures
Cooling: AN, AF, AFWF,
AFAF, AN/AF
NLTC/OLTC
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Various accessories
Mar 25, 2017
 Dry Type Transformers - Vacuum Cast Coil

Dry Type Transformers:

Vacuum Cast Coil
Up to 30 MVA and 52 kV
The most extended technology
UL certified with a thermal
index at least 180 C (Class H)
High resistance to short circuit
stress
High overload resistance
Vibration and shock resistant
Maintenance free
C2/E2/F1
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Mar 25, 2017
 Vacuum cast Coil Transformers

First 52 kV unit built, tested

and into operation
Rating 5000 kVA
BIL 250 kV
Hi-T180
Reduced dimensions
Light weight
Upgraded insulation
Class H both in HV and LV
Temperature rise: 250 K
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Partial discharges below 10pC

Mar 25, 2017
 Dry Type Transformers RESIBLOC

Dry Type Transformers:

RESIBLOC
Unique ABB patented Premium
product
Up to 40 MVA and 45 kV
High short circuit resistance
High temperature resistance
High overload resistance
Vibration and shock resitant
Unique design with glassfibre
rovings
Storage and operates down to
- 60 C
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C2 and E2 / F1
Maintenance free
Mar 25, 2017
 Dry Type Transformers Open Wound

Dry Type Transformers: Open

Wound
Two technologies: VPI and
VPE
Up to 13 MVA and 35kV
VPI is the economical choice
for moderate to harsh
VPI environments
VPE has added Moisture
Protection and meet the
stringent shipboard application
for the US Navy
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VPE
 Power Transformers

Generator Step-
Up transformers

System
transformers
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 Power Transformers
Power transformers
TrafoStar Core type
Shell type
Special transformers
Generator Step-Up
transformers (GSU)
Substation transformers
Shunt reactors
Phase shifting transformers
HVDC converters
Industrial transformers
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Railway Feeding Transformers

Insulation and Components
Mar 25, 2017
 TrafoStar
ABB TrafoStar is the ABB
Power Transformer Concept
implemented in all factories
worldwide for voltages > 72,5
kV
Short delivery time with
ABB Quality guaranteed
Very high reliability
Low impact on the
Environment
Low life cycle costs
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Mar 25, 2017
 TrafoStar
Global Design and Process Rules
Designed and manufactured in
modules
Process controlled by 6-Sigma
principles
Key Components manufactured
within ABB
Tap changers, bushings, insulation
Robust Design
Leak proof gasket system
Rigid clamping of core and windings
Well established insulation system
Environmental friendly processes
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The same quality - wherever the unit is manufactured!

 Shell type
Simple, robust, reliable construction and
proven technology
High reliability and long life expectancy.
Exceptional mechanical strength: Natural
ability to withstand short circuit stresses
and transport accelerations
Specially suitable for GSU transformers
and large EHV autotransformers
Design flexibility to match and replace
existing transformers, meeting
impedance requirements and paralleling
units
Universal multi-rated and spare
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transformers: Multiple voltage ratings in

low and high voltage windings for
different generators and stations
Mar 25, 2017
 Polytransformer

The Multivoltage Substation Power Transformer

Different voltage levels both in
HV and LV
Multiple voltage levels on
tertiary winding
Designed to be connected to
different transmission systems
Compact easy to transport
Designed to be used as
universal spare
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Will minimize number of spare

units even in case of
complicated networks
Mar 25, 2017
 Special Transformers

Tailor made transformers and

reactors:
complex distribution transformers
Railway power supply transformers
autotransformers
booster transformers
traction feeder AC & DC
furnace and rectifier transformers
arc furnace AC & DC
high current rectifiers
marine transformers
propulsion
distribution
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excitation
Mar 25, 2017
 Special Transformers

Tailor made transformers and

reactors:
offshore transformers
subsea transformers
converter transformers
feeder transformers
variable speed drives transformers
converter supply transformers
step up transformers
reactors
current limiting reactors
filter reactors
neutral earthing reactors
series reactors
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shunt reactors
earthing transformers
Mar 25, 2017
 Shunt reactors

Shunt reactors
The most compact and cost-
efficient means to balance
reactive power generated in
long-transmission high voltage
power lines or extended cable
systems
Used for all system voltages
No need for an intermediate
transformer
Low environmental impact
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Mar 25, 2017
 Shunt reactors

Shunt reactors
ABB - the worlds largest supplier
of high/extra-high voltage shunt reactors
Unique know-how, advanced technology
and superior manufacturing facilities
Every reactor is tailor made for each
specific network configuration
More than 1000 units delivered all over
the world (the first units still in service!)
Deliveries cover all commercial
transmission voltages including 800 kV in
50 and 60 Hz
Testing facilities up to the largest units
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in voltage and Mvar

Mar 25, 2017
 Phase Shifting Transformers
Active Power Flow Control
A cost effective alternative to power electronics where speed is not needed
Network Solutions
Control power flow between networks of different utilities
No influence on power flow to other networks
Control load sharing between parallel lines
Increase total transfer of power
Transmit forced power flow down the contract path
Blocks parasitic power flow from other networks
Advanced Concepts
InterPhase Power Controller, Phase Shifting transformer with additional
passive elements
Economical control of both active and reactive power
Fault current limitation allows additional power exchange
Increase capacity from existing Phase shifting transformer (Retrofit)
Combination of transformer, voltage and phase regulation in one unit
Quick payback in 2-3 years
ABB BU Transformers - 28 -
Mar 25, 2017
 HVDC Converter Transformers
ABB HVDC Converter Transformers
Worlds largest supplier
High power rating
Combined AC and
DC-stresses
High harmonic content
in load current
Large tapping ranges
Unique know-how in building transformers
as well as designing converter stations
Power ratings of several thousand
megawatts in one single transmission
project are being delivered today
Tailor-made to suit the operating needs in
all areas
Long term experience and dedicated R&D
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Mar 25, 2017
 HVDC Converter Transformers
Long haul transmission

HVDC application to reduce

transmission costs

Back-to-back arrangement
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To connect different networks

To control transfer of power
Mar 25, 2017
 Industrial Transformers
Transformers for industrial applications,
where electric power is used in the
transformation of raw materials into
steel, aluminum, chemicals, or variable
speed applications.
Main characteristics
Wide low voltage regulating range
LV current to hundreds of kA
Rating up to 200 MVA
Primary voltages up to 400 kV
Operation conditions
High intermittent operating cycles
Frequently close to short circuit
conditions
Over-voltage stresses and harmonics
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Tough environmental conditions

Mar 25, 2017
 Industrial Transformers
Typical applications:
AC arc furnaces (Steel)
AC ladle furnaces (Steel)
Ferroalloys AC furnaces
Special AC furnaces (Platinum)
Thyristor rectifiers for
electrolysis(Chlorine,aluminium)
Large diode rectifiers for
electrolysis (Aluminium)
Thyristor rectifiers for large drives
Thyristor rectifiers for DC furnaces
(Steel)
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Transformers for railway networks

Mar 25, 2017
 Traction Transformers
Transformers for AC high voltage
locomotives or EMUs (Electric
Multiple Units):
25 kV, 50 Hz
15 kV, 16.7 Hz
Other Voltages (5.5 kV, 11 kV, 20 kV,
50 kV) or frequencies (25 Hz, 60 Hz)
Major benefits:
Voltage conversion to an LV level
compatible with power electronics and
motors insulation level ( max 2kV)
Galvanic insulation between the
overhead system and the locomotive
Major Constraints
Weight, Size, Efficiency, Mechanical
withstand, Environmental conditions
ABB BU Transformers - 33 -
Mar 25, 2017
 Power Transformer Insulation
Winding & Active Kits
Delivers ready for placement
on your winding mandrel in
your winding shop which
improves
material flow optimisation
floor space reduction
less maintenance
logistics optimization
capacity increase
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Mar 25, 2017
 Power Transformer Components

Transformer Bushings
OIP & RIP Condenser IEC,
IEEE/ANSI
Tap Changers
Load Tap Changers (resistance)
De-Energized Tap Changers
Diagnostic & Control Systems
Protection & Preservation
Systems
Inertaire SPR Potential Bushing
Device
Renewal Parts
Asea, BBC, GE, & Westinghouse
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Bushing Refurbishment Program

Mar 25, 2017
 Distribution Transformer Insulation

Core boxes

Duct spacing

Corrugated board

Layer insulation

Crepe tubes
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Mar 25, 2017
 Distribution Transformer Components

Load Break Swiching

Voltage Control
De-energized Tap Changer
Dual Voltage Switch
Temination
HV Bushing
LV Bushing
Protection
Current Limiting Cannister
Draw Out Fuse Holder
Expulsion Fuse
Isolation Link
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Protective Links
Mar 25, 2017
 Elect Rotating Machine Insulation

Interphase insulation

Slot closure

Slot insulation

Stator insulation
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Rotor and end ring

Mar 25, 2017
 Fiber Composite Materials

Elect Insulating Materials for Txfmr,

Generators, Motors & HV Apparatus
Low shrinkage and high strength
Low power factor and partial discharge

Filament Wound Cylinders, Tension

Rods, Power Loops & Pressure Vessels
Load tap changer diverter and selector
housings, capacitor tension rods and low weight
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air cylinders for use in adverse conditions

Mar 25, 2017
 Fiber Composite Materials

Molded Components LV Switchgear

and Mechanical Apparatus
Requirements for insulating capacity, track
resistance, outdoor environment, water
resistance, impact strength and fire resistance

Composite Insulators for Breakers,

Bushings & Cable Terminations
Breakers live and dead tank up to 500 kV,
HVDC bushings, Kabeldon & Alcatel
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Mar 25, 2017
 Production Equipment & Services
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Material
Testing
Mar 25, 2017
 Transformer Control System
Transformer Electronic Control (TEC)

Sensors
Web GUI
Serial Link
Local Control GUI
Cooler Motors Cabinet
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Mar 25, 2017
 Transformer Monitoring Values
Optimize Utilization
Increased overload capability
controlled ageing
Improved asset management
Increased bay back
Postpone added capacity
Maximize Operational Efficiency
Increased productivity / reduced operation cost
Increased quality / reduced probability of mistakes
Informed contingency planning
Minimize Maintenance Cost
Reduced need for inspections and DGA
Condition based maintenance
Maximize Lifetime
Defer repair or replacement (investments)
Minimize insulation breakdown
Maximize Availability
Reduce the probability of unexpected failures
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Minimize the event of unscheduled outages or catastrophic failures

Ability to better plan outages
Mar 25, 2017
 Service Portfolio
Erection, commissioning, training
Transformer life assessment
Assessment of fleet/individual units
Advanced diagnosis
Spare parts
Maintenance at site
Repair and retrofit including site repair
Environmental services
PCB elimination including decontamination
and retrofilling
Service contract
World wide after sales service through the
ABB network
Local service and support through local ABB
organization
Technical information available from
www.abb.com/transformers
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Mar 25, 2017
 Service Portfolio
Born Healthy
End users needs
Safe + Environment conscious
Asset at performance level
On time delivery
Smooth take-over
Long term established
Transport/Hauling
ABB Solutions
Erection
Commissioning
Training
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Mar 25, 2017
Live Healthy
Safe + Environment conscious
Trouble free operation
Maximized asset availability
Low operation cost (LCC)
Planned & optimized investment
Diagnosis
Control/Monitoring
Condition/Risk/Life assessment
Engineering support
Financial package
Service contract
New lease of life
Reduced outage program
Get more out of aged
assets
Extend life expectancy
Optimized capital expenditure
Spare Parts
Condition Enhancement
Refurbishment
Repair & Retrofit
End of Life Management
 58 Transformer Factories in 30 countries

One Global Factory serving customers

everywhere with a full range of products
Wherever located, you have one
transformer specialist close to you, for
you
Wherever your project is, we will
produce your transformers in the factory
most suitable to you
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Mar 25, 2017
 Certificated Quality Processes

Produced in accordance with:

ISO 9001
ISO 14001
The highest quality standard
and quality control systems
ABB is fully committed to
deliver the highest quality
ABB quality is recognised by
customers world-wide
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Mar 25, 2017
 Speed

Focus factories concept and

integrated processes enable
Fast and accurate quotations
Quick decisions
Total industrial cycle time
reduction
Short delivery time
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Mar 25, 2017
 ABB Transformers

Worlds leading manufacturer

Complete product range
Short cycle time
One global factory:
Standard high throughput
Special tailor-made designs
Highest quality
Premium services for our
partners
ABB BU Transformers - 49 -

We are your partner for the future!

Mar 25, 2017
 ABB BU Transformers - 50 -
Mar 25, 2017