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McGraw-Hill/Irwin Copyright 2011 by The McGraw-Hill Companies, Inc. All rights reserved.
Demand Management
2-2
Agenda
2-3
Demand Management in MPC
2-4
Demand Management in the
MPC System
Marketplace
MPC Boundary
Resource Sales and Demand (customers
Planning operations management and other
planning demand
sources
Master
production
scheduling
FRONT END
2-5
Planning and Control
2-6
Execution
2-7
2-8
Independent versus
Dependent Demand
The source of demand determines its
type
Independent Customer demand that
is not directly influenced by the actions
of the firm (e.g. customer orders)
Dependent Demand that is driven by
the plans and activities of the firm (e.g.
components, warehouse demand)
2-9
Demand Management and
MPC Environment
DM must conform to the strategy of the
firm, capabilities of manufacturing, and
needs of customers
These define the MPC environment
MPC environment is defined by
customer order decoupling point
The point where demand changes from
independent to dependent
Alternatively, order penetration point
2-10
Make-to-Stock
2-11
Assemble-to-Order
2-12
Make-to-Order
2-13
Engineer-to-Order
2-14
MPC Environments
Inventory Location
to-
Stock
MPC Environment
Assembl Dependent
Independent
e-to-
Order Decoupling
Points
Make- Dependent
Independent
to-
Order
Enginee Dependent Independent
r-to-
Order
2-15
Key Demand Management
Tasks by Environment
Tasks Make-to-Stock Assemble-to- Make-to-Order/
Order Engineer-to-
Order
2-16
Demand Management
Communication Activities
Connection Make-to-Stock Assemble-to- Make-to-Order/
Order Engineer-to-
Order
2-18
Information Use in DM
Make-to-Knowledgereplacing
forecasts with knowledge of customer
requirements
Information channels (EDI,
information sharing, etc.) enhance
knowledge of customers inventory,
requirements, and plans
2-19
Data Capture and
Monitoring
Data is needed in two categories
Overall market dataneeded for sales
and operations planning
Detailed product mixused for master
production scheduling and customer
order promising
It is important to capture actual data
wherever possible
2-20
2-21
Customer Relationship
Management
Make-to-Stockcapturing customer
demand can help determine demand
and mix trends
Assemble-to-Order/Make-to-Order
customer information can provide
information concerning design and
mix preferences
2-22
Outbound Product Flow
2-23
Demand Management
Elements
Organizationresponsibility for DM activities can be
distributed throughout the firm
Flexibility
requires rules to avoid conflicts and unintended
consequences
Monitoringdata must be accurate, timely, and
appropriate
Communication is critical when inputs or outputs change
Balancing supply and demandintelligence on actual
conditions provides the basis for changes to plans
2-24
Collaborative Planning,
Forecasting, and
Replenishment (CPFR)
Designed to improve competitiveness
by facilitating communication between
suppliers and retailers
Goal: reducing variance between
supply and demand
Developed by the Voluntary
Interindustry Commerce Standards
Association
2-25
CPFR Steps
2-26
CPFR Steps
2-27
Principles
Demand management systems and
procedures must be in alignment with the
market environment
All product resource demands must be
2-28
Principles
2-29
Quiz Chapter 2
Demand Management (DM) includes which of the following activities?
Forecasting
Product shipping
Entering customer orders
The customer order decoupling point is best defined as ____________
In an Assemble-to-Order environment, the most likely point where
customer order decoupling would take place is ______________
Sales and Operations Planning can be completed at which of the following
levels
Product Family
Region
Organizational Unit
The main goal of a Collaborative Planning, Forecasting, and
Replenishment (CPFR) process is to _________________
2-30