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0 DEFORMATION OF METAL
INTRODUCTION
The changes produced in the shape of the metal piece under the action of
the single force or a set of force is called as deformation.
Elastic deformation:
The term elastic deformation may be defined as the process of deformation,
which appears and disappears simultaneously with the application and
removal of stress according to Hooks law.
BEFORE
LOADING AND
AFTER ON LOADING IN
REMOBVING
TENSION
THE LOAD
BEFORE
LOADING AND
AFTER
ON LOADING IN
REMOBVING COMPRESSION
THE LOAD
Fig 7.1
7.0 DEFORMATION OF METAL
Plastic deformation:
The term plastic deformation may be defined as the process of
permanent deformation, which exists in metal even after removal
of the stress. It is due to this property that the metals may be
subjected various operations like rolling, forging, drawing, etc.
7.0 DEFORMATION OF METAL
It takes place over a short range stress strain It takes place over a wide range of stress
3
curve strain curve
In elastic deformation the strain reaches its In plastic deformation the strain occurs
4 maximum value after the stress has reached its simultaneously with the application of
maximum value. stress.
7.0 DEFORMATION OF METAL
Plastic deformation:
TYPES PLASTIC DEFORMATION
Though there are a number of plastic deformations, yet the
following are important from the subject point of view:
1. Slipping
2. Twinning
7.0 DEFORMATION OF METAL
Slipping:
The term slipping may be defined as the plastic deformation in
which a crystal plane moves over another due to shear stress the
process of slipping is shown in the fig 7.2
In fig a circle which indicates the arrangement of atoms in a
crystals lattice. Whereas in the next fig the slipping of atoms along the
slipping direction is shown. It has been observed that in slipping the
movement of crystal plane is over a large inter atomic distance. It may
be noted that the atoms do not come back to their original position even
after the removal of stresses as the atoms now have new neighbors.
It has been found that the slipping occurs along the planes and
direction, in which atoms are more closely spaced and the inter atomic
spacing is least. Such planes are known as a slip planes, and the
direction as slip direction. The combination of slip direction and slip
plane is called as the slip system.
7.0 DEFORMATION OF METAL
Mechanism of slipping:-
In the slipping process, all the atoms move simultaneously. In fig
the circles indicates the atoms in the cubic lattice. The next fig shows
the process of slipping due to shear stress. It may be noted that at any
stage of slipping, a boundary can be drawn between the slipped
&unslipped regions. More over, there will be a region of mis fit along this
boundary. This misfit is called dislocation & boundary as dislocation
lines. The movement of these dislocations produce further slip (fig 7.2)
7.0 DEFORMATION OF METAL
BEFORE SLIP
AFTER SLIP
SLIP
PLANE
7.0 DEFORMATION OF METAL
Twinning:
The twinning may be defined as the plastic deformation which
takes place along the two planes due to set of force applied on a given
metal piece. The process of twinning is shown in the fig given below. In
fig below the circles shows the arrangement of atoms before twinning, it
may be noted that the process of deformation between the two planes
AB & CD is similar to that of slipping. Where as the arrangement of
atoms on either side of the twinning planes remain unaffected (fig 7.3)
It has been observed that the metal usually deform by twinning
only if it is unable to slip. More over the deformation produced by
twinning is very small. But the places the slip planes in more favorable
orientation causing the deformation to take place through slip.
7.0 DEFORMATION OF METAL
Mechanism of twinning:
In a twining process the movement of atoms is only a fraction of
inter atomic distance. Fig shows the circles, which indicates the
arrangement of atoms. The dashed lines AB & CD represent the plane of
symmetry, from where the twinning starts and ends respectively. These
planes are known as twinning planes or the application of shear stress.
It has been observed that the crystals twin about the twin planes,
and the atoms in the region to the left of the twinning plane AB and right
of the twinning plane CD remains undisturbed. Whereas in the twin
region, each atoms move by a distance proportional to its distance from
the twinning plane AB.
7.0 DEFORMATION OF METAL
BEFORE TWINNING
AFTER TWINNING
7.0 DEFORMATION OF METAL
Introduction
There is scarcely a single aspect in our daily lives where in iron does not
play an important part. Our food, our means of transport, the buildings,
our firesides and its comforts, iron is necessary for them all. The
magnitude property of iron alone, by making possible the electrical age
in which we live has conferred incalculable benefits on humanity. It is
backbone of modern industry and hence indispensable. Iron is fourth
common element and second most abundant metal in earths crust. The
symbol for iron is Fe. Its atomic number is 26 and atomic mass is
55.84. It melts at 1539C. Ferrous is the name, which derived from the
Latin word Ferrum meaning iron. So all the metals, which contain
iron are classified under the name ferrous metals.
8.0FERROUS METALS
1.Pig iron
2. Cast iron
3. Wrought iron
4. Steel
8.0FERROUS METALS
Pig iron: - All iron and steel products are derived originally from pig iron.
This is the raw material obtained from the chemical reduction of iron ore
in a blast furnace. The reduction of iron to pig iron is known as
Smelting. The main raw materials required for pig iron are, Iron ore,
coking coal and flux.
The coke is used in the blast furnace should be a very high class hard.
Cokes obtained from good quality coking coals contain low phosphorus
and sulphur. Flux is the mineral substance that is charged into the blast
furnace to lower the melting point of the ore and to promote the removal
of ash, sulphur and residues of the burnt fuel.
8.0FERROUS METALS
Percentage
Ores Appearance Composition
of metals
Steel-grey or
Magnetite Fe3O4 72-62
black
Crystalline or
granular,
Red hematite Fe2O3 70-60
earthy or rock
red
Brown, dense, 2Fe3O4
Brown hematite 60-42
earthy 3H2O
Siderite or Sky grey,
FeCO3 48-35
spathic crystalline
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